Aries Automotive 4060 - Manual

INSTALLATION INSTRUCTIONS
FRONT BAR PART # 4060
2003-05 CHEVY SILVERADO 1500 HD 2/4 WD
PARTS LIST
2- FRAME MOUNTING BRACKETS
2- 3/8 X 1” HEX BOLTS
2- TOP SUPPORT BRACKETS 2- 3/8 HEX NUTS
6- 7/16 X 1 1/2 “ HEX BOLTS 2- 3/8 FLAT WASHERS
6- 7/16 HEX NUTS 2- ½ HEX BOLTS
12- 7/16 FLAT WASHERS 2- ½ FLAT WASHERS
INSTALLING FRAME BRACKETS
1. Remove factory tow hooks from front section of vehicle (if equipped), once the tow hooks are
removed proceed to install the frame brackets. Use illustration “1” to identify the correct bracket
for each side. The brackets fit inside of the frame as shown in illustration “2”. The holes used to
fasten the tow hooks to the frame will be used to fasten the brackets.
2. insert the bracketes inside the fram e and align the bracket holes with the frame holes and fasten
(tight) using the 7/16 x 1 ¼ hex bolts, nuts and washers as shown in illustration “2”. Use ½ bolts
and washers for bottom of mount bracket.
INSTALLING THE FRONT BAR
1. Line up the two back holes on the lower portion of the bar with the two of the holes in the frame
brackets (inner edge). Attach front bar using 7/16 x 1 ¼” hex bolts, nuts, washers. Hand- tighten
only.
2. Open hood and remove the rivets securing the top plastic trim panel (temporarily) from the
vehicle to access the factory bumper bolts.
3. proceed to install upper support brackets, remove factory bolts, place driver side bracket into
area, re-use factory bolt-using the 3/8 x 1 button bolts to go from bracket up-rights places of grill
guard as shown in illustration “3”.
4. Align front bar assembly with front of the vehicle and secure all fasteners.
5. Re-attach the plastic trim panel.