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Routine service, Routine service table key, Routine service table – Snorkel AB46RT-sn1000+CE User Manual

Page 11: Service report, Every year or 500 hours 2

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11

Routine Service Table Key

Interval

Daily=each shift (every day) or every eight hours
30

D

=every month (30 days) or every 50 hours

3

M

=every 3 months or 125 hours

6

M

=every 6 months or 250 hours

1

Y

=every year or 500 hours

2

Y

=every 2 years or 1000 hours

Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable

Routine Service Table

COMPONENT

INSPECTION OR SERVICES

INTERVAL Y N R

Elevating

Inspect for structural cracks

Daily

Assembly

Check pivot points for wear

30

D

Check pivot pin retaining bolts for proper torque

30

D

Check members for deformation

Daily

Chassis

Check hoses for pinch or rubbing points

Daily

Check component mounting for proper torque

6

M

Check welds for cracks

Daily

Turret

Check ring gear for proper lubrication and wear

Daily

Lubricate worm gear bearings

150

H

/3

M

Lubricate ring gear (MoS

2

grease)

150

H

/3

M

Drive

Check for leaks

Daily

Hubs

Check oil level

250

H

/6

M

Change oil after break-in period

50

H

/30

D

Change oil (SAE 90 wt. gear oil)

2000

H

/2

Y

Lift

Check the cylinder rods for wear

30

D

Cylinders

Check pivot pin retaining bolts for proper torque

30

D

Check seals for leaks

30

D

Inspect pivot points for wear

30

D

Check fittings for proper torque

30

D

Entire Unit

Check for and repair collision damage

Daily

Check fasteners for proper torque

3

M

Check for corrosion, remove and repaint

3

M

Lubricate

30

D

Labels

Check for peeling, missing, or unreadable

Daily

labels & replace

Slew Ring

Check fasteners for proper torque

30

D

Service Report

Date: _______________________________________

Owner: _____________________________________

Model No: ____________

Serial No: ____________

Serviced By: ________________________________

Service Interval: _____________________________

ROUTINE SERVICE

Use the following table as a guide for routine mainte-
nance. Inspection and maintenance shall be
performed by personnel who are trained and familiar
with mechanical and electrical procedures.
Refer to
the Service Manual for complete service instructions.

Please copy this page and use the Routine Service Table
as a checklist when inspecting a machine for service.

COMPONENT

INSPECTION OR SERVICES

INTERVAL Y N R

Engine Oil

Check level and condition

Daily

Check for leaks

Daily

*Change oil & filter (Dual Fuel)

100

HOURS

*Change oil & filter (Diesel)

200

HOURS

Engine Fuel Check fuel level

Daily

System

Check for leaks

Daily

Replace fuel filter

6

M

Engine Air

Replace air cleaner

6

M

Cleaner

Check air cleaner

Daily

Battery

Check electrolyte level

Daily

Clean exterior

3

M

Clean terminals

3

M

Engine

Check coolant level (with engine cold)

Daily

Coolant

Replace coolant

3

M

Hydraulic

Check oil level

Daily

Oil

Change filter

6

M

Drain and replace with ISO 46 compatible oil

2

Y

Hydraulic

Check for leaks

Daily

System

Check hose connections

30

D

Check hoses for exterior wear

30

D

Emergency Check operation of emergency override

Hydraulic

valves and hand pump

Daily

System

Controller

Check operation of all controls

Daily

Platform

Check fasteners for proper torque

Daily

Floor and

Check welds for cracks

Daily

Rails

Check condition of platform

Daily

Check condition of anchorage points

Daily

Check condition of operators manual

Daily

Tires

Check for damage

Daily

Check air pressure (3,8 bar [55 psi])

Daily

Check lug nuts (torque to 90 ft. lbs. [123 Nm])

30

D

Hydraulic

Wipe clean

30

D

Pump

Check for leaks at mating surfaces

30

D

Check for hose fitting leaks

Daily

Check mounting bolts for proper torque

30

D

Hydraulic

Check hydraulic drive motor operation

Daily

Drive System Check hoses, fittings, and valve block for leaks

Daily

Steering

Check fittings for proper torque

6

M

System

Oil all pivot points

30

D

Check steering cylinder for leaks

30

D

Check linkage for wear areas

30

D

Check for missing / loose retainers

Daily

*First oil change after 50 hours.