3 installing the air locker, Approximate backlash shimming – ARB RD102 User Manual
Page 17

3 Installing the Air Locker
15
3.3
Approximate Backlash Shimming
In order to reproduce a similar pre-load and ring and pinion backlash 
in your Air Locker to that of your original differential, measurements 
need to be taken so that a shim thickness can be calculated. 
c Secure the original differential to a work bench. 
c Remove the bolts that hold the ring gear in place. 
c Using a plastic or copper hammer, tap in a circle around the ring 
gear to separate it from the differential carrier.
 
 
 
 
 
 
 
 
 
 
 
 
Figure 11.
 
 
c Assemble the original bearing cup onto the cone of the right-hand
side of the original differential carrier.
c Using a caliper or similarly accurate measurement method
(i.e., able to take accurate measurements within 0.04mm [0.0015”]), 
measure the distance from the shoulder of the outer face of the 
bearing cup to the ring gear mounting face (shown as ‘A’ in Figure 
11.) and record this measurement as ‘A’. 
NOTE :
Be sure to measure using the bearing cup that 
originally came off of the right-hand side. 
