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Figure 1-2 rear axle & attaching parts, Rear axle & attaching parts -14, Frame & attaching parts – JLG 544D-10 Parts Manual User Manual

Page 24

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FRAME & ATTACHING PARTS

544D

91364001

1-14

Figure 1-2 Rear Axle & Attaching Parts

PAP19650

UPPER

LOWER

LOWER

RIGHT

SIDE

LEFT

SIDE

FRONT OF

32

33

15

52

62

61

60

37

52

51

47

46

45

37

44

43

35

42

41

55

49

48

50

34

35

39

40

37
38

36

7

12

11

10

9

8

13

15

16

15

17

9

8

18

19

20

28
30

31

31

30

29

28

27

19

20

26

25

24

23

12

1

2

3

4

5

6

UPPER

ENLARGED VIEW

MACHINE

21
22

14

58

57

56

54

53

59

KNUCKLE LAYOUT FOR BORING
OUT HOLES FOR BUSHINGS

SEE NOTE #3 FOR DETAILS
(RH KNUCKLE SHOWN)

(3)HOLES

2.377

DIA

2.378

125

NEW HOLES

BOTTOM HOLE

LOCATE NEW BORES
THRU BOTTOM
HOLE.
NEW BORES
MUST BE
IN LINE WITH
EXISTING
BOTTOM BORE.
HOLES MUST
ACCEPT A 2.375
DIA. SHAFT
THRU ALL
4 HOLES.

K1
K2

NOTES:

1.

CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM STEERING CYLINDER BASE END AS
REQUIRED TO MAINTAIN A TOTAL MAX. GAP OF 1/16 IN.

2. SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/32 IN MOVEMENT.
SHIM TOP KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/16 IN GAP. MUST HAVE A
MINIMUM OF ONE SHIM.
3.

ALL MACHINES (BEFORE S/N 0355258) NEED TO BORE STEERING KNUCKLES TO USE ITEMS 4 & 7.

4. SEE FIGURE 12-24 FOR DETAILS ON THE REAR AXLE ADVANTAGE KIT.
5. USE LOCTITE

®

242

TM

(P/N 14403364) ON ALL BOLT THREADS.

S/N 0355001 thru 0455362