Ѥ warning! ѥ ѥ caution! ѥ, Unit start-up procedure – Comfort-Aire HEH Series 2 to 5 Tons User Manual
Page 35

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Heat Controller, LLC.
HEV/H SERIES
Installation, Operation & Maintenance
WARNING! When the disconnect switch is 
closed, high voltage is present in some areas 
of the electrical panel. Exercise caution when 
working with energized equipment.
CAUTION! Verify that ALL water control 
valves are open and allow water flow prior 
to engaging the compressor. Freezing of the 
coax or water lines can permanently damage 
the heat pump.
Short test pins 
together to enter Test 
Mode and speed-up 
timing and delays for 
20 minutes.
Figure 30: Test Mode Pins
ѥ WARNING! ѥ
ѥ CAUTION! ѥ
UNIT START-UP PROCEDURE
and comparing to Table 10.
d. Check the elevation and cleanliness of the
condensate lines. Dripping may be a sign of a 
blocked line. Check that the condensate trap is fi lled 
to provide a water seal.
e. Refer to Table 9. Check the temperature of both
entering and leaving water. If temperature is within 
range, proceed with the test. If temperature is outside 
of the operating range, check refrigerant pressures 
and compare to Tables 10 through 12. Verify correct 
water fl ow by comparing unit pressure drop across 
the heat exchanger versus the data in Table 10c. Heat 
of rejection (HR) can be calculated and compared to 
catalog data capacity pages. The formula for HR for 
systems with water is as follows: HR = TD x GPM x 
500, where TD is the temperature difference between 
the entering and leaving water, and GPM is the fl ow 
rate in U.S. GPM, determined by comparing the 
pressure drop across the heat exchanger to Table 
10c.
f. Check air temperature drop across the air coil when
compressor is operating. Air temperature drop should 
be between 15°F and 25°F [8°C and 14°C].
g. Turn thermostat to “OFF” position. A hissing noise
indicates proper functioning of the reversing valve.
6. Allow
fi ve (5) minutes between tests for pressure to
equalize before beginning heating test.
a. Adjust the thermostat to the lowest setting. Place the
thermostat mode switch in the “HEAT” position.
b. Slowly raise the thermostat to a higher temperature
until the compressor activates.
c. Check for warm air delivery within a few minutes after
the unit has begun to operate.
d. Refer to Table 9. Check the temperature of both
entering and leaving water. If temperature is within 
range, proceed with the test. If temperature is outside 
of the operating range, check refrigerant pressures 
and compare to Tables 13. Verify correct water fl ow 
by comparing unit pressure drop across the heat 
exchanger versus the data in Table 10c. Heat of 
extraction (HE) can be calculated and compared to 
submittal data capacity pages. The formula for HE for 
systems with water is as follows: HE = TD x GPM x 
500, where TD is the temperature difference between 
the entering and leaving water, and GPM is the fl ow 
rate in U.S. GPM, determined by comparing the 
pressure drop across the heat exchanger to Table 8.
e. Check air temperature rise across the air coil when
compressor is operating. Air temperature rise should 
be between 20°F and 30°F [11°C and 17°C].
f. Check for vibration, noise, and water leaks.
7. If unit fails to operate, perform troubleshooting analysis
(see troubleshooting section). If the check described fails 
to reveal the problem and the unit still does not operate, 
contact a trained service technician to insure proper 
diagnosis and repair of the equipment.
8. When testing is complete, set system to maintain desired
comfort level.
9. BE CERTAIN TO FILL OUT AND FORWARD ALL WARRANTY
REGISTRATION PAPERS TO HEAT CONTROLLER.
