State Seamed Metal Roof - Manual (Page 2)

2
ATTAChING COLLECTOR TO MOUNTING BRACkETS
Once all of the mounting brackets have been secured to
the roof the solar collector(s) can be installed. See Figure
7 for these instructions.
1. Insert the stainless steel channel nut w/spring inside
of the mounting bracket.
2. Fasten the solar collector mounting clip to the channel
nut with the stainless steel bolt, lock-washer, and flat
washer as shown. Do not tighten. Repeat step for the
other mounting bracket locations.
3. The solar collector can now be set on the mount-
ing brackets. To aid in handling the collectors on the
roof the mounting clips may be tightened to the lower
mounting brackets prior to raising the collectors. The
collector can then be set on the lower mounting brack-
ets while the top clips are fastened over the lip on the
collector frame.
4. After the solar collector is in position, locate the upper
mounting clip so that its lip over-hangs the lip of the
solar collector frame as shown. Tighten the mounting
clip to the solar collector frame securely. Repeat for
the other upper mounting clips.
5. Once the upper mounting clips are secured, the bot-
tom mounting clips can be loosened and retightened
over the collector lip as directed in step 4.
6. Repeat steps as needed for other solar collectors.
Figure 3. Figure 4. Figure 5. Figure 6.
* IF MOUNTING WITH AN OPTIONAL TILT MOUNT
KIT, FOR OPTIMAL COLLECTOR ANGLE REFER TO
ITS INSTRUCTION SHEET FOR THE APPLICABLE “A”
DIMENSION.
** DIMENSION DEPENDANT ON ROOF SEAM SPAN.
NOTICE
COLLECTOR A B C
Vert. 3.5’ X 7’ 86* 32** 16**
Vert. 4’ X 8’ 97* 32** 16**
Vert. 4’ X 10’ 121* 32** 16**
Horiz. 3.5’ X 7’ 42.25* 64** 32**
Horiz. 4’ X 8’ 47* 64** 48**
Horiz. 4’ X 10’ 47* 96** 32**
Table 1.
1. Determine roof layout. See Figure 1 for vertical
mounting, Figure 2 for horizontal mounting, and Table 1.
2. Determine on what type of metal roof the mounting
brackets will be used.
A. For horizontal seam applications, the setscrews
must be accessible from the top for tightening. See
Figure 3.
B. For snap-together type seams, the set screws are
located opposite the open (or overlap) side of the seam.
See Figure 4.
C. On some seams, the clamp orientation is not critical.
See Figure 5.
D. For machine-folded seams the clamps are to
engage the seam. See Figure 6.
Ensure the bolt hole is in the desired orientation and
that the setscrews are on the correct side of the seam
See Figures 3-6.
3. Layout the roof as specified in Figure 1 for vertical
mounting, Figure 2 for horizontal mounting, and Table 1.
4. Note that the bolt hole in the mounting clamp should be
located at the position where the 5/16” hole is normally
located. Drill holes are not required for this application.
See Figures 1 & 2.
5. Once the mounting position has been determined,
position the mounting clamp appropriately on the panel
seam per step 2. Both setscrews should be in the same
side of the mounting clamp. Be sure the mounting bolt
hole is in the correct position for mounting the solar
collectors.
6. Torque the setscrew tension between 160 and 180 inch
pounds for 22 ga steel and between 130 and 150 inch
pounds for 24 ga and thinner gauges of steel.
7. Install the solar collector mounting bracket to the
mounting clamp as shown in Figure 7. Use the M10-
1.25 bolt included with the mounting clamp. See Figure
7 for general component locations.
8. Repeat steps 3-7 for the remainder of the mounting
bracket locations.