Dee Zee DZ97961 - Manual (Page 2)

Check
your
vehicles
fill
line
to
insure
you
have
the
correct
kit
before
starting
installation.
1) Install
the
roll
over
valve
into
the
fill
line
adaptor.
2) Determine
how
much
of
the
factory
fill
line
has
to
cut
out
to
make
room
for
the
fill
line
adaptor.
Generally
this
is
about
1
½”.
3) After
cutting
the
fill
line,
install
the
fill
line
adaptor
as
horizontal
as
possible,
with
the
roll
over
valve
upright.
4) Secure
the
adaptor
with
the
large
hose
clamps.
5) Remove
the
drain
plug
from
the
auxiliary
tank,
and
install
the
shut
off
valve.
6) Install
the
brass
barb
into
the
shut
off
valve.
7) Attach
the
fuel
hose
to
the
brass
barb
using
one
of
the
small
hose
clamps.
8) Drill
a
¾”
hole
through
the
bed
of
the
truck
for
the
fuel
hose.
Check
the
underside
of
the
bed
before
drilling
to
make
sure
there
are
no
obstructions.
9) Make
sure
that
the
drill
hole
is
free
of
burrs
and
sharp
edges
that
may
puncture
the
fuel
hose.
Apply
a
rust
inhibitor
(not
included)
to
the
edges
of
the
drilled
hole.
10) Feed
the
fuel
hose
through
the
hole.
11) Cut
the
fuel
hose
to
the
correct
length
needed
to
reach
the
roll
over
valve
in
the
fill
line
adaptor.
12) Attach
the
fuel
hose
to
the
roll
over
using
a
small
hose
clamp.
13) Add
diesel
fuel
to
the
auxiliary
tank
and
open
the
shut
off
valve.
Check
every
connection
for
leaks.
OPEN
THE
SHUT
OFF
VAVLE
TO
TRANSFER
DIESEL
FUEL
FROM
THE
AUXILIARY
TANK
TO
THE
FACTORY
TANK.
CLOSE
THE
SHUT
OFF
VALVE
WHEN
THE
FACTORY
TANK
IS
FULL.
ONLY
OPEN
THE
SHUT
OFF
VALVE
WHEN
THE
VEHICLE
IS
NOT
IN
MOTION
AND
MONITOR
YOUR
VEHICLE
FUEL
GAUGE
TO
PREVENT
OVER
FLOW.
THIS
FILLER
KIT
IS
NOT
DESIGNED
TO
PROVIDE
CONTINUOUS
FLOW
TO
THE
FACTORY
TANK.
THIS
FILLER
KIT
IS
FOR
DIESEL
FUEL
ONLY.