Dee Zee DZ500115 - Manual (Page 2)

GRILLE GUARD
88-98 GM C/K-SERIES 1500-2500LD
(2500HD/3500 88-02 OLD BODY STYLE)
92-99 SUBURBAN/88-91 JIMMY FULL SIZE
92-94 YUKON (EXCL. DENALI)
Page 1 of 3 3/16/12 Rev 1(DP)
PARTS LIST:
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ
INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. ASSISTANCE IS
RECOMMENDED. CUTTING MAY BE REQUIRED
2. Starting on the driver side-front of the vehicle, locate the mounting area on the front bottom of
the frame channel, (Figure 1). Remove the factory tow hook if equipped. Select the driver side
Frame Mounting Bracket. NOTE: This Grille Guard is not compatible with the factory tow
hooks and they will not be reinstalled. Bolt the Bracket to the bottom of the frame with (2)
12mm x 30mm Hex Bolts, (2) 12mm Lock Washers and (2) 12mm Flat Washers, (Figure 1).
Do not tighten hardware at this time.
3. Repeat Step 2 for passenger side Frame Bracket installation.
IMPORTANT: On some vehicles, it may be necessary to cut the lower plastic portion of the
bumper/air dam to clear the mounting Brackets. Cut as little as possible from the air dam to
maintain strength.
4. Next, select (1) "L" Top Bracket and (1) "Z" Top Bracket. Bolt the two Brackets together with
(2) 6mm x 25mm Hex Bolts, (4) 6mm Large Flat Washers and (2) 6mm Nylon Lock Nuts,
(Figure 2). Leave hardware loose at this time.
5. Open the hood on the vehicle and locate the bumper bracket behind the bumper and grille,
(Figure 3). NOTE: Remove the plastic grille if necessary to access the top of the bumper
1 Grille Guard 6 10-1.5mm x 30mm Hex Bolts
1 Driver/Left Frame Bracket 12 10mm x 20mm OD x 2mm Flat Washers
1 Passenger/Right Frame Bracket 6 10mm Nylon Lock Nuts
2 Top "L" Brackets 6 6-1.0mm x 25mm Hex Bolts
2 "Z" Top Mounting Brackets 10 6mm x 18mm OD x 1.6mm Flat Washers
4 12-1.75mm x 30mm Hex Bolts 2 6mm x 12mm OD x 1.6mm Flat Washers
8 12mm x 24mm OD x 2.5mm Flat Washers 6 6mm Nylon Lock Nuts
4 12mm Nylon Lock Nuts
Passenger/Right Side
Frame Mounting Bracket Driver/Left Side Frame
Mounting Bracket
(2) Top "L" Brackets
(2) Top "Z" Mounting Brackets