Dee Zee DZ370331 - Manual (Page 3)

3”& 4” 90DEG BENT END SIDEBARS
97-03, 04 HERITAGE FORD REGULAR CAB F150, F250 LIGHT DUTY
Page 1 of 2 7/8/09Rev4(DP)
PARTS LIST:
1 Driver/Left Sidebar 2 10mm Offset Double Bolt Plates (for front)
1 Passenger/Right Sidebar 2 10mm Double Bolt Plates (for rear)
1 Driver/Left Front Mounting Bracket 8 10mm ID x 27mm OD x 3mm Flat Washers
1 Passenger/Right Front Mounting Bracket 8 10mm Lock Washers
1 Driver/Left Rear Mounting Bracket 8 10mm Hex Nuts
1 Passenger/Right Rear Mounting Bracket 8 8mm x 25mm Hex Bolts
4 1/2” x 2” Hex Bolts 16 8mm x 24mm OD x 2mm Flat Washers
4 1/2” Lock Washers 8 8mm Lock Washers
4 1/2” ID x 1 1/2” OD x 1/8 Flat Washers 8 8mm Hex Nuts
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ
INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
2. From under the driver side front of the vehicle, remove the oval grommet located on the inside
of the rocker panel, (Figure 1). Insert (1) Offset Double Bolt Plate, (with threaded studs toward
the top), into the factory oval hole, (Figure 2).
3. Locate the driver side front Mounting Bracket. Hold the Double Bolt Plate from one side while
you position and attach the Mounting Bracket to the opposite side. Secure the Bolt Plate with
one 10mm Flat Washer, 10mm Lock Washer and 10mm Hex Nut. Proceed to install the rest of
the hardware to secure the Mounting Bracket to the Double Bolt Plate. (Figure 3). Do not
tighten hardware at this time.
4. Align the Mounting Bracket with holes in the pinch weld. Attach the Mounting Bracket to the
pinch weld using the included (2) 8mm x 25mm Hex Bolts, (4) 8mm Flat Washers, (2) 8mm
Lock Washers and (2) 8mm Hex Nuts. NOTE: Insert Bolt with Flat Washer from the outside-in.
Do not tighten hardware at this time.
5. Moving to the rear, use one of the (centered) Double Bolt Plates and hardware to install the
Rear Bracket. Repeat steps 2 – 4 for driver side rear Mounting Bracket. Depending on model
year, slots in rear Mounting Brackets may align with only one factory hole along pinch weld,
(Figure 4). If desired, installer may drill through Pinch Weld for second Pinch Weld bolt,
(included). IMPORTANT: Do not drill for second hole until the Sidebar has been completely
installed and adjusted to properly locate the Mounting Bracket on the vehicle. Do not tighten
hardware at this time.
6. Once the Mounting Brackets have been partially installed, carefully unpack and separate the
driver and passenger Sidebar. NOTE: Step pad typically goes toward front of vehicle to match
Driver Side
Front Mounting
Bracket
Driver Side
Rear
Mounting
Bracket
Passenger Side Front
Mounting Bracket
Passenger
Side Rear
Mounting
Bracket
Offset Double
Bolt Plates
(for front)
Double Bolt
Plates
(for rear)
Installation
Complete
Step pad toward front of vehicle