MBRP S6000 - Manual (Page 2)

Installation Instructions
01-05 Chev/GMC 6.6L Duramax Diesel
Extended Cab Short & Long Bed
Crew Cab Short & Long Bed
Removal of Stock System:
1. Apply a penetrating lubricant liberally to all exhaust fasteners, hangers and rubber insulators.
2. Using a 15mm socket or wrench, disconnect the factory exhaust system at
the four bolt flange located behind the catalytic converter. If the vehicle is
not equipped with a catalytic converter disconnect the four bolt flange
located approximately under the passenger side seat. Refer to Figure 1. Do
not discard these nuts as they are required for the installation.
3.
Remove the exhaust system from the rubber insulators and remove from
under the vehicle. If a hoist is not available for use, it may be necessary to
Figure 1 cut the tail pipe behind the muffler for removal of the system.
Installation of MBRP Inc. Performance Exhaust:
1. Place the Gasket provided over the studs located on the factory four bolt
flange. Attach the Slip Joint to the four bolt flange using the existing
hardware. Refer to Figure 2.
Figure 2
2. Install the Extension Pipe into the Slip Joint placing the bend around,
under the cross member. Rotate the pipe to position the bend towards the
driveshaft. The Extension Pipe does not require cutting to fit Crew Cab
trucks. For extended cab trucks, approximately 9½” needs to be cut off the
end with the longest straight section of pipe. (Installation tip: Temporarily
hang the Muffler and the Passenger Side Tail Pipe in place and measure
to the four bolt flange to verify the length required).
Figure 3
S6000 © 03/09
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