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Wellsaw 613 User Manual

Page 5

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Premature Blade Breakage

1. Poor weld in blade.

2. Feed rate set too high. Reduce it.

3. Excessive blade speed. Adjust it.

4. Blade guides set too tight or misaligned.

5. Blade tension set too high.

6. Blade running against flange on wheels. Adjust

wheel pitch.

Blade Squeal

1. Feed rate too light for blade speed. Increase feed

rate and/or reduce blade speed.

Blade Slips Off Blade Wheels

1. Blade not tensioned correctly.

2. Wheel pitch not set properly.

3. Guides set too tight.

Gullets of Blade Teeth Loading

1. Blade pitch too fine. Review blade selection.

2. Incorrect blade speed. Consult cutting chart.

3. If not using coolant, apply it.

Chips Welding to Blade Teeth

1. Cutting rate too high.

2. Chip brush may be out of adjustment.

3. Check coolant and application.

Blade Becoming Scored

1. Saw guides may be worn. Check and replace if

necessary.

2. Too much pressure on saw guides. Adjust.

3. Guides may be out of alignment.

Blade Making Belly-Shaped Cut

1. Blade tension too light. Increase it.

2. Saw guides too far from work piece.

3. Blade pitch too fine. Use larger pitch and positive

rake tooth form.

4. Feed force too heavy. Decrease it.

3.

Blade guides too far apart. Always set blade

guides as close to work piece as possible.

4.

Blade may be dull. Check and replace if necessary.

5.

Feed pressure too high. Reduce it.

6.

Blade guides loose, worn or out of alignment.

7.

Too many teeth-per-inch. Blade not cutting freely.

8.

Chip brush not cleaning teeth properly.

9.

Dirty coolant.

10. Check for loose nuts, bolts, etc.

Rough Cut I Poor Finish

1. Excessive feed rate. See recommendations.

2. Blade too coarse. Use finer blade pitch.

3. Inadequate cutting fluid. Change.

Blade Stalls In work.

1. Insufficient blade tension.

2. Excessive feed pressure.

3. Blade tooth spacing too coarse.

4. Motor worn or defective.

5. Guides too tight against blade.

Blade Does Not Track Properly

1. Set wheel pitch so that blade runs to wheel flange

but not against it.

2. Is blade tension proper?

3. Is back of blade riding against back-up bearing? If

not, adjust guides.

Motor Overheating

1. Check for correct voltage supply. Check voltage at

motor. Check magnetic starter heaters.

2. Check for loose electrical connections.

3. Does motor amp reading correspond to rating on

motor specification tag?

4. Is internal motor wiring correct?

5. Is drive belt over-tightened?

Inaccurate Cut-Off

1. Is conveyor or stock stand level with saw bed?

2. Insufficient blade tension.

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