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Air valve servicing, assembly drawing & parts list, Use with aluminum centers only), Important – SANDPIPER M20 Metallic User Manual

Page 16

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m20mdl1sm-rev0114

Model M20 Metallic Page 14

Air Valve Servicing, Assembly Drawing & Parts List

(Use With Aluminum Centers Only)

**

Note: Pumps equipped with this valve assembly are not ATEX compliant

AIR VALVE ASSEMBLY PARTS LIST

Item

Part

Number

Description

Qty

1

031-173-000

Air Valve Assembly

1

1-A

095-109-157

Body, Air Valve

1

1-B

031-139-000

Sleeve and Spool Set

1

1-C

132-029-357

Bumper

2

1-D

560-020-360

O-Ring

10

1-E

165-127-157

Cap, End

2

1-F

170-032-330

Hex Head Capscrew 1/4-20 x .75 8

1-G

530-028-550

Muffler

1

1-H

165-096-551

Muffler Cap

1

1-J

706-026-330

Machine Screw

4

**

AIR VALVE ASSEMBLY PARTS LIST

1

031-173-001

Air Valve Assembly

1

Consists of all components above except:

1-F

170-032-115

Hex Head Capscrew 1/4-20 x .75 8

1-J

706-026-115

Machine Screw

4

AIR DISTRIBUTION VALVE SERVICING

To service the air valve first shut off the

compressed air, bleed pressure from the

pump, and disconnect the air supply line

from the pump.

Step #1: See COMPOSITE REPAIR PARTS

DRAWING.

Using a 9/16" wrench or socket, remove

the four hex capscrews (items 12). Remove

the air valve assembly from the pump.

Remove and inspect gasket (item 19)

for cracks or damage. Replace gasket if

needed.

Step #2: Disassembly of the air valve.

Using a 7/16" wrench or socket, remove

the eight hex capscrews (items 1-F) that

fasten the end caps to the valve body.

Next remove the two end caps (items 1-E).

Inspect the two o-rings (items 1-D) on each

end cap for damage or wear. Replace the

bumpers as needed.

Remove the bumpers (items 1-C).

Inspect the bumpers for damage or wear.

Replace the bumpers as needed.

Remove the spool (part of item 1-B)

from the sleeve. Be careful not to scratch

or damage the outer diameter of the spool.

Wipe spool with a soft cloth and inspect for

scratches or wear.

Inspect the inner diameter of the sleeve

(part of item 1-B) for dirt, scratches, or other

contaminants. Remove the sleeve if needed

and replace with a new sleeve and spool

set (item 1-B).

Step #3: Reassembly of the air valve.

Install one bumper (item 1-C) and one

end cap (item 1-E), with two o-rings (items

1-D), and fasten with four hex capscrews

(items 1-F) to the valve body (item 1-A).

Remove the new sleeve an spool set

(item 1-B) from the plastic bag. Carefully

remove the spool from the sleeve. Install the

six o-rings (item 1-D) into the six grooves

on the sleeve. Apply a light coating of

grease to the o-rings before installing the

sleeve into the valve body (item 1-A), align

the slots in the sleeve with the slots in the

valve body. Insert the spool into the sleeve.

Be careful not to scratch or damage the

spool during installation. Carefully insert

the sleeve into the bumper and end cap

(with o-rings) and fasten with the remaining

hex capscrews.

Fasten the air valve assembly (item

1) and gasket to the pump. Connect the

compressed air line to the pump. The pump

is now ready for operation.

Read these instructions

completely, before

i n s t a l l a t i o n a n d

start-up. It is the

responsibility of the

purchaser to retain this

manual for reference. Failure to comply

with the recommendations stated in this

manual will damage the pump, and void

factory warranty.

IMPORTANT