beautypg.com

Diagrams, Vantage 500 deutz, Enhanced diagram – Lincoln Electric IM805 VANTAGE 500 DEUTZ User Manual

Page 34: G4342

background image

F-1

DIAGRAMS

F-1

Vantage 500 DEUTZ

NOTE:

This diagram is for reference only

. It may not be accurate for all machines covered by this manual.

The specific dia- gram for

your particular machine is pasted inside the machine on one of

the enclosure panels.

OUT

PU

T CO

NT

ROL

CCW

REC

TIFI

ER

BRIDG

E

HOU

R ME

TER

AL

T

75

PINCH POT

27

8

SILVER

-

232R

238A

231

42A

41A

405A

+

232C

FU

EL

OIL

PRES

SUR

E

241

228

S

T

AR

T B

U

T

T

O

N

5L

22

9

232B

5M

247

232M

232K

232N

232A

OIL

T

EMP

ER

A

T

U

R

E

24

3

22

2

MOD

E S

E

L

ECTO

R

SWIT

CH

206A

+

20

6A

W2

W2

W3

W3

ST

AT

O

R

WELD

WINDINGS

W5

W4

W5

W4

W1

W1

W6

W6

214

S5

21

8

1

2

3

220

A

4

R1

76

VIEW

ED

FROM BACK

77

-

1

5

4

5

1

8

PROGRAMMING

9

16

1

8

J31

220

VOLT METER

M1

M2

M3

M4

M5

M6

M9

M10

1

5

AMMET

ER

M1

M2

M3

M4

M5

M6

M9

M10

25

23

J43

PULL COIL B

D

B1

B2

B3

B4

PERIPH

ER

A

L

B

D

WE

LD BOARD

270

403

405

VIEW

ED FROM BACK

277

10

K

279

2

4

4A

2A

WE

LDING T

ERMIN

AL

CON

TR

OL SWIT

CH

SHOWN IN "

ALWA

YS

ON" P

OSITI

ON

278
279

277

2

1

204S

206S

206S

403

5T

208B

208B

256

260

270

262A

405

214

232R

262A

262

208A

20

8B

+

W4 &

W5

W2 &

W3

W1 &

W6

204S

232F

3 TURNS

THRU

TORO

ID

1

6

12

7

J32

234

271

247

PCB3

PCB1

PC

B

8

5S

265

232N

3

4

1

J30

6

G4342

A.02

208

31

32

4B

21

77

B

21

2B

75B

GND-A

41

A

42A

76B

115VAC

CONTAC

TOR

WORK

REMOT

E

CONTRO

L

42VAC

GROUND

AMP

HEN

OL 1

VO

L

T

MET

ER

AMM

ET

ER

206B

GND-K

J

A

D

C

H

B

K

E

F

G

I

405A

I

2B

4B

GND-B

A

B

C

D

E

F

76B

75B

REMOT

E

CONTAC

TOR

GROUND

AMP

HEN

OL 2

CONTRO

L

2A

4A

75A

76A

77A

77B

232K

-

+

23

25

W7

W8

W9

W10

23

A

25

A

AUXILIAR

Y GROUND S

TUD,

BOT

TOM

CENTER

OF CON

TROL BOX

32

32

GROUND STUD ON

CONTRO

L P

ANEL

GROUND STUD ON

RECEP

T

ACLE PANE

L

POS

NEG

POS

POS

NEG

NEG

RIGH

T SID

E

CHO

PPER

PC

B

5

NEG

POS

NEG

POS

LEFT SID

E

CHO

PPER

PCB6

B6

B5

B4

B1

B2

B3

13

14

B6

B5

B4

B1

B2

B3

1

8

91

6

J7

J3

1

9

16

8

1

6

7

12

1

16

9

8

6

10

J4

J5

6

10

CONTRO

L, MODE

SE

L.

CHOPPER,

POWER,

PWM,TH

ERMAL

25A

23A

13

14

77

76

75

2

4

75A

76A

77A

271

200

500

239

CV

CC

TI

G

PIPE

40

5B

R4

232B

232C

206C

208C

B8

B7

B8

B7

INSULA

T

E

D

NEUTRA

L

S

TUD ON

BOT

TOM

RIGHT OF

CONTRO

L

BOX

GROUND STUD

ON OUT

PUT PANE

L

GND-J

3 TURNS

THRU

TORO

ID

12 VOLT

GROUND

S

TUD ON

LEF

T

SIDE

BACK

OF CONTRO

L BOX

5N

5S

5L

5M

5T

GND-A

GND-B

31

5H

GND-J

L

1

CHO

KE

5J

5K

5K

5A

5B

5

GND-C

GND-D

GND-E

M1

M2

M3

M4

M5

M6

M9

M10

4

14

1

4

1

J53

J52

J51

13A

14A

B7

B8

B7

B8

50A

11

CB4

6B

SILVER

J12

CB1

20

A

8

J11

SILVER

HOT (G

OLD)

12

CB3

50A

3A

HOT (G

OLD)

11

5C

5B

5E

ST

ATO

R AUX

ILIARY WINDINGS

GND-C

5

12

11

5/230V

3

GND-D

5A

GND-E

6A

9

CB

2

20

A

3

6A

J10

32A

9

8

6

5C

5E

6

GND-H

GND-F

281

281

405B

243

VA

NT

A

G

E 5

00

W

IRIN

G

D

IA

G

R

A

M (DEUTZ)

42B

41A

S

T

A

T

O

R

4

2

V WINDING

41

42

42A

10A

CB6

32A

32

M1

M2

M3

M4

M5

M6

M9

M10

POS

POS

POS

NEG

NEG

NEG

12VDC

INSULA

T

E

D

S

TUD

GOLD

GOLD

SILVER

EN

G

PR

O

T

BYPAS

S

FIL

T

E

R

AS

SEM

B

L

Y

PO

L

ARI

TY

SWIT

CH

J6

SHUNT

J1

AMPHENOL

,I.D.

J2

ENGINE,

PERIPH

ERAL

SWI

TCH SHOWN IN

POSI

TI

VE POLARI

T

Y

POSI

TI

ON

50MV=40

0AMPS

AL

T

ERN

A

T

O

R

ST

AR

T

E

R

SO

L

ENOID

S

T

ARTING

MOTOR

281

5F

239

5N

ENGINE SUPPOR

T

LEFT SIDE

ENGINE BLOCK

+

-

238

12

V B

A

T

T

ERY

OIL TEMP

ERATURE

SENSOR & SWI

TC

H

OIL P

R

ESSURE

SENSOR & SWI

TC

H

RUN/S

TOP SWI

TC

H

SWI

TCH

SWI

TCH

SH

O

W

N

I

N

"

R

U

N

" PO

SI

T

IO

N

23

5

238B

236A

CB

5

20A

232F

G

236B

232A

24

1

228

232H

ST

O

P

RUN

229

5J

234

23

5

WK

FU

EL L

V

L.

SENSO

R

SEN

SO

R

SEN

SO

R

238A

231

-+

-

+

201

BRUSH

6

RO

TO

R

3200MFD

BRUSH

20

1A

200A

201

300V

5H

200B

200

POS

IT

IVE BRU

SH CONN

ECTED

T

O

S

L

IP

R

ING NE

ARE

S

T

T

O

THE L

A

M

INA

T

ION

PULL

COIL

HOLD

COIL

J54

P5

4

RED

WHT

BLK

1

23

4

23

2M

SHU

TD

OWN S

O

L

ENOID

26

5

262

222

218

250

250

SENSE

EXC

+

-

POS

NEG

ENHANCED DIAGRAM