Lincoln Electric IM613 POWER FEED 11 SemiAutomatic Cabinet WIRE FEEDER - Manual (Page 7)

vi TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
Technical Specifications .......................................................................................................A-1
Safety Precautions ...............................................................................................................A-2
Wire Feeder to Power Source Configurations ......................................................................A-2
Mounting on Top of the Power Source..........................................................................A-2
Hanging .........................................................................................................................A-2
On the Floor ..................................................................................................................A-2
Control Box Orientation .................................................................................................A-2
Cable Connections ...............................................................................................................A-3
Control Cable Connections ...........................................................................................A-3
Control Cable Specifications .........................................................................................A-3
Typical Cabinet Feeder Connection ..............................................................................A-3
Control Cable Installation ..............................................................................................A-3
Electrode Cable Connections........................................................................................A-3
Electrode Cable Installation ..........................................................................................A-3
Work Cable Connections ..............................................................................................A-4
Wire Drive Gear Ratio (High or Low Speed) ........................................................................A-4
Selecting the Proper Gear Ratio ...................................................................................A-4
Changing the Wire Drive Ratio......................................................................................A-4
DIP Switch Setup .................................................................................................................A-6
Setting DIP Switches in the Control Box .......................................................................A-6
Setting DIP Switches in the Wire Drive .........................................................................A-7
Wire Feed Drive Roll Kits .....................................................................................................A-8
Procedure to Install Drive Rolls and Wire Guides ................................................................A-8
Gun and Cable Assemblies ..................................................................................................A-9
Gun Connection Guidelines .................................................................................................A-9
GMAW Shielding Gas ........................................................................................................A-10
Lifting Handle .....................................................................................................................A-10
Optional Features Installation.............................................................................................A-11
Optional Panels for Control Box .........................................................................................A-11
General Panel Installation Guidelines ................................................................................A-11
Operation ............................................................................................................Section B
Safety Precautions ..............................................................................................................B-1
Product Description ..............................................................................................................B-1
Recommended Processes and Equipment ..........................................................................B-1
Duty Cycle ............................................................................................................................B-1
Control Box Operation ..........................................................................................................B-1
Control Box Panels - Upper Panel ................................................................................B-1
Control Box Panels - Set Up Controls Description ........................................................B-4
Control Box - P.C. Board Adjustments ..........................................................................B-4
Control Box - Setting Operating Limits ..........................................................................B-5
Control Box - Using Operating Limits ............................................................................B-5
Wire Drive Operation ............................................................................................................B-6
Wire Drive Settings - External ..............................................................................................B-6
Wire Drive - P.C. Board Adjustments ...................................................................................B-7
Wire Reel Loading ................................................................................................................B-7
Feeding Electrode and Brake Adjustment ............................................................................B-8
Drive Roll Pressure Setting ..................................................................................................B-8
Gas Guard Regulator Setting ...............................................................................................B-8
Making a Weld......................................................................................................................B-9
Wire Reel Changing .............................................................................................................B-9
Wire Feed Overload Protection ............................................................................................B-9
Component Status Lights ...................................................................................................B-10
Status Light States ......................................................................................................B-10
Accessories .....................................................................................................Section C
Drive Roll and Guide Tube Kits ............................................................................................C-1
Other Accessories ................................................................................................................C-2
Maintenance ....................................................................................................Section D
Safety Precautions ...............................................................................................................D-1
Routine Maintenance ...........................................................................................................D-1
Avoiding Wire Feeding Problems .........................................................................................D-1
Periodic Maintenance...........................................................................................................D-1
Procedure for Removing Feedplate from Wire Feeder ........................................................D-1