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Operation, Electrodes and equipment, Making a weld – Lincoln Electric IM381 K470-,K471-,K541-,K1802-1, K2286-1,K2951-,K2952-,K3055- MAGNUM & MAGNUM PRO CURVE 300 User Manual

Page 18: Warning

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OPERATION

ELECTRODES AND EQUIPMENT

The MAGNUM® & MAGNUM® PRO CURVE 300 and
400 guns and cables have been designed for use with
Lincoln L-50 and L-56, solid steel wire electrodes for
the GMAW process and Lincoln Outershield cored
electrodes for the gas-shielded FCAW process. Refer
to the appropriate Lincoln Process and Procedure
Guidelines for the electrode used for information on
recommended electrical and visible stickouts.

MAKING A WELD

Do not attempt to use this equipment until you
have thoroughly read all operating and mainte-
nance manuals supplied with your machine. They
include important safety precautions, detailed
engine starting, operating and maintenance
instructions and parts lists.

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts

such as output terminals or
internal wiring.

• Insulate yourself from the work

and ground.

• Always wear dry insulating gloves.

------------------------------------------------------------------------

FUMES AND GASES can be
dangerous.

• Keep your head out of fumes.

• Use ventilation or exhaust to

remove fumes from breathing zone.

------------------------------------------------------------------------

WELDING SPARKS can cause fire or
explosion.

• Keep flammable material away.

------------------------------------------------------------------------

ARC RAYS can burn.

• Wear eye, ear and body protection.

------------------------------------------------------------------------

Only qualified personnel should operate this
equipment.

a. Check that the welding power source is on and that

the shielding gas supply is set for the proper flow
rate.

b. Position electrode over joint. End of the electrode

should be slightly off the work.

c. Lower welding helmet. close gun trigger and begin

welding. Hold the gun so the contact tip to work dis-
tance gives the correct electrical stickout as
required for the procedure being used.

d. To stop welding, release the gun trigger and then

pull the gun away from the work after the arc goes
out. Follow wire feeder instruction manual if using a
trigger interlock circuit.

e. If the optional interlocking trigger is installed.

-With the trigger pulled in all the way, the trigger can

be slid forward into the interlock position.

-To release the interlock, squeeze the trigger and

pull back.

AVOIDING WIRE FEEDING PROBLEMS

Wire feeding problems can be avoided by observing
the following gun handling procedures:

a. Do not kink or pull cable around sharp corners.

b. Keep the electrode cable as straight as possible

when welding or loading electrode through cable.

c. Avoid wrapping excess cable around handle or front

of wire feeder especially on longer 20 and 25 ft (6.1
and 7.6 mm) length guns.

d. Do not allow dolly wheels or trucks to run over

cables.

e. Keep cable clean by following maintenance instruc-

tions.

f. Use only clean, rust-free electrode. The Lincoln

electrodes have proper surface lubrication.

g. Replace contact tip when the arc starts to become

unstable or the contact tip end is fused or deformed.

MAGNUM® & MAGNUM® PRO CURVE GUNS

WARNING

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