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Operation (continued), Primary air shutter adjustment, Table 6 - main burner orifi ce schedule – Sterling QVSF User Manual

Page 20

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Table 6 - Main Burner Orifi ce Schedule*

PRIMARY AIR SHUTTER ADJUSTMENT

After the unit has been operating for at least 15 minutes,
adjust the primary air flow to the burners. Turn the
friction-locked, manually-rotated air shutters clockwise
to close, or counterclockwise to open (see Figures 12
and 14).

For correct air adjustment, close the air shutter until
yellow tips in the flame appear. Then open the air
shutter to the point just beyond the position where
yellow tipping disappears. Refer to Figure 13.

20

*

INPUT

IN

1000

BTU

2500 BTU/Ft

3

(93.1 MJ/m

3

)

PROPANE

TYPE OF GAS

NATURAL

HEATING VALUE

1075 BTU/Ft

3

(40.1 MJ/m

3

)

3.5 inch WC

(0.87kPA)

10 inch WC

(2.49 kPA)

NO. OF

BURNER

ORIFICES

MANIFOLD

PRESSURE

4

5

6

7

8

9

10

12

14

16

100

125

150

175

200

225

250

300

350

400

FT

3

/HR

ORIFICE DRILL

FT

3

/HR

ORIFICE DRILL

FT

3

/HR

ORIFICE DRILL

FT

3

/HR

ORIFICE DRILL

FT

3

/HR

ORIFICE DRILL

FT

3

/HR

ORIFICE DRILL

FT

3

/HR

ORIFICE DRILL

FT

3

/HR

ORIFICE DRILL

FT

3

/HR

ORIFICE DRILL

FT

3

/HR

ORIFICE DRILL

96
42

120

42

140

42

163

42

186

42

210

42

233

42

280

42

326

42

372

42

40
54
50
54
60
54
70
54
80
54
90
54

100

54

120

54

140

54

160

54

* This schedule is for units operating at normal altitudes of 2000 feet (610m)
or less. SPECIAL ORIFICES ARE REQUIRED FOR INSTALLATIONS
ABOVE 2,000 FT. (610M).

When installed in Canada, any references to deration at altitudes in excess of
2000 feet (610m) are to be ignored. At altitudes of 2000 to 4500 feet (610 to
1372m), the unit heaters must be orifi ced to 90% of the normal altitude rating,
and be so marked in accordance with the ETL certifi cation.

NOTICE: There may be momentary and spasmodic
orange flashes in the flame. This is caused by the
burning of airborne dust particles, and not to be
confused with the yellow tipping, which is a stable
or permanent situation when there is insufficient
primary air.

Figure 13 - Main Burner Flames

PILOT ADJUSTMENT
1. Remove the pilot adjustment cap.
2. Adjust the pilot screw to provide a properly sized

fl ame.

3. A proper pilot flame is a soft steady flame that

envelops 3/8 to 1/2-inch (9.5 to 12.7 mm) of the
thermocouple tip.

4. Replace the pilot adjustment cap.

MANIFOLD PRESSURE ADJUSTMENT
If the manifold pressure requires minor adjustment,
remove the cap from the pressure regulator and turn the
adjustment screw clockwise to increase the pressure,
or counterclockwise to decrease the pressure. The
adjusted manifold pressure should not vary more than
10% from the pressures specifi ed in Table 6.

NORMAL

(HARD FLAME)

LIFTING

TOO MUCH AIR)

YELLOW TIPPING

(MARGINAL)

YELLOW FLAME

(TOO LITTLE AIR)

OPERATION (continued)