Pumptec ELECTRIC SPRAYER 12V - Manual (Page 8)

8 Version 110112
Pumptec Operating Instructions and Parts Manual 12V ELECTRIC SPRAYER
Note: It is recommended that a swivel type connector be used
to ease installation of outlet hose.
2. Thread male hose fitting into outlet riser(s). Refer to figure
1.0 Challenger series 112, 117, CM, DM and SM, outlet will
be inside drum area.
Note: Outlet riser is removable on 1195 series.
3. Using a wrench, firmly hold on to riser fitting while
tightening hose connector.
4. On Series 112, 117, CM, DM, SMthe reel includes a hose
clamp. Fasten hose securely to reel with hose clamp
provided.
Note: The hose clamp restrains the hoses when fully
extended, preventing strain on the fitting.
cAutIoN!
Fully extend and charge hose before
initially winding on to reel. This prevents flattening of hose and
excessive pressure on drum when hose is fully charged during
operation.
5. Wind hose on to reel. Hold onto crank handle and turn The
operator should hand guide the hose on to reel to achieve
maximum capacity..
6. Flush fluid through system. Inspect hose, connections and
swivel for leaks.
InSTAllATIOn OF CABlE (1125WC SERIES)
Note: Before proceeding, ensure that you are installing the
proper size, length and type of cable that the reel is rated for.
Refer to label to determie amperage rating.
cAutIoN!
Ensure that the cable connector is securely
crimped, soldered or clamped to cable.
1. Place connector over stud and install brass nut (supplied).
2. Usig a wench, firmly hold onto the nut unde the connector
while tightening the outer nut.
3. Connect the supply line in the same manner.
OPERATIOnAl CHECKlIST
• Check for correct operation by pulling out some of the hose/
cable. A slight friction or drag should be noticed. This drag is
to prevent backlash when pulling out hose/cable.
• Adjust drag brake. Turn clockwise to add tension and
counter-clockwise to decrease tension.
SWIVEl SEAl REPlACEMEnT
1. Remove inlet hose from swivel.
2. Remove swivel from reel by unscrewing swivel from shaft
Disconnect hose from swivel.
3. Remove retaining ring on swivel; pull out shaft from body.
4. Replace toe seals, lubricate and reassemble swivel.
5. Fit hose to swivel then fit swivel to reel Do not over-tighten.
6. Reconnect inlet hose and test for leakage.
Note: Swivels designs vary depending on the reel model.
Refer to repair procedure shipped with individual seal
replacementkits or consult factory.
cAutIoN!
Release line pressure prior to making any
repairs or adjustments to the reel.
SlIP RIng BRUSH REPlACEMEnT (1125WC SERIES)
1. Remove cable completely from rum of reel.
2. Remove access panel on drim by removing four screws.
3. Remove brush retaining nut to access worn brushes
4. Replace with new copper brushes.
5. Reverse above procedure to re-assemble reel.