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Troubleshooting, Caution – Lincoln Electric IM10074 BULLDOG 5500 User Manual

Page 38

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TROUBLESHOOTING

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BULLDOG™ 5500

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CAUTION

PROBLEMS

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

No generator power or welding output.

Generator power is available but unit
will not weld.

1. Disconnect anything plugged into

auxiliary receptacles and weld loads.

2. Open lead in flashing or field circuit.

3. Open flashing diode (D1)

4. Faulty brushes.

5. Faulty rheostat (R1).

6. Faulty field rectifier (D1).

7. Faulty capacitor (C1).

8. Faulty stator field winding.

9. Faulty rotor.

10. Dirty slip rings, clean slip rings when

not in use.

1. Loose connection to output stud.

2. Work not connected.

3. Electrode holder loose.

4. No open circuit voltage at output

studs. Open lead in weld circuit.

5. Faulty reactor (L1).

If all recommended possible areas
of misadjustment have been
checked and the problem persists,
Contact your local Lincoln
Authorized Field Service Facility.