Part 5 - installation, A. installation checklist – HTP SSU-119SE User Manual
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LP-199 REV. 4.15.14
PART 5 - INSTALLATION
A. INSTALLATION CHECKLIST
Location
Sufficient room to service water heater, piping, and related controls
Provisions made to protect area from water damage
Centrally located to fixtures
Protected from freezing temperatures
Area free of flammable and/or corrosive vapors
Potable Water Supply
All related piping free from leaks
Thermal expansion tank installed
Water heater and fixtures have been properly purged of air
ASSE 1017 rated thermostatic mixing valve IS REQUIRED PER SRCC OG-300
Have water supply tested and ensure it meets the requirements outlined in the Part 2, Section E of this manual
Relief Valve
Temperature and Pressure relief valve properly installed and discharge line runs to open drain
Discharge line not exposed to freezing temperatures
Discharge line constructed of copper
Wiring; SE models
Power supply voltage agrees with the water heater rating plate
Branch circuit wire fusing or circuit breaker properly sized
Electrical connections tight and unit properly grounded
Wiring; SB models
Water heater control is secure and in control well
Boiler backup control is wired to the boiler control or relay center
Solar Heat Exchanger to Solar Panel; SE and SB models
Anti-freeze is added and rated as non-toxic with copy of MSDS sheet for homeowner
Solar heat exchanger completely purged of air
Expansion tank and temperature and pressure gauge operating properly
Solar control shows circulators operating properly on the solar panels
Boiler Heat Exchanger; SB models only
Boiler heat exchanger completely purged of air
Expansion tank and temperature and pressure gauge operating properly
Boiler control shows circulators operating properly on the solar panels
Anti-Freeze Fluid
Solar water heaters with single wall heat exchangers: Make sure freeze protection fluids are certified non-toxic, FDA rated
GRAS
The use of glycol not recognized as GRAS is allowed in double wall heat exchanger models ONLY.
Glycol percentage must be calculated per local area freeze level
Provide glycol MSDS sheet to end user
NOTE: Make sure you have all necessary tools, materials and accessories before beginning work on the solar system.
TOOLS AND MATERIALS
Electric Drill
Torch and Striker
Drill Index (w/ ½”, ¾”, 1” and 1 ¼” Wood Bits)
Putty Knife
Hack Saw
High Temperature Joint Compound
Tubing Cutter
Wire Nuts or Connectors
Tin Snips
Miscellaneous Copper Pipe & Fittings (3/4”)
16’ Tape Measure
1” x ¾” Copper Sweat Couplings
24” Level
1” Copper Sweat Caps
Flashlight
Silicon Caulk and Roof Sealant
Extension Cord
Minimum ¾” I.D. Type M Copper Tubing
Slip Joint Pliers
Needle Nose Pliers
Pipe Wrenches, 10” and 14”
Angle Iron
Open End Wrenches, 9/16 & 7/16
Threaded Rod, Nuts, & Washers