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Kfz series, General pump – General Pump KFZ Repair Manual User Manual

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GENERAL PUMP

A member of the Interpump Group

KFZ SERIES

installing the complete unit (sight glass flange + shaft + engine side flange), check that the shaft’s rolling

torque - with the connecting rods free - is a least 3 ft. lbs. (4 Nm), max 5 ft. lbs. (7 Nm). To position

the two side covers on the crankcase, initially use 3 screws, M6 x 40 as shown in fig. 6, and then the fastening

screws. The shaft’s rolling torque (with the connecting rods coupled) must not exceed 6 ft. lbs. (8 Nm).

B) Disassembly/assembly of the crankshaft with bearing replacement

After disassembling the side covers as indicated in paragraph 2.1.1, remove the outer ring nut of the

bearings from their covers and the inner ring nut, with the remaining part of the bearing, from the two shaft

extremities using a standard pin extractor or similar tool as indicated in figures 8 and 9.

The new roller bearing can be mounted at room temperature with a press or fly press; it is necessary to lay

them on the lateral side of the relevant ring nuts with correct rings. The driving operation can be facilitated

by heating the relevant parts at a temperature ranging between 250

0

-300

0

F (120

0

-150

0

C), making sure

that the ring nuts are correctly fitted into their seats.

Never invert the parts of the two bearings.

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