Direct Lift PP8 Plus Long - Manual (Page 4)

4
TOOLS REQUIRED
• Set of metric wrenches and/or sockets
• Adjustable wrench
• Locking pliers
• 25’ Tape measure
• Step Ladder
• *3 Gallons of Hydraulic Oil
*Recommended Oil: ISO 32 Light Hydraulic Oil
INSTALLATION INSTRUCTIONS
1. Remove plastic wrap from top runway and remove all hardware. This includes the Power Unit, Drip
Trays, Tool Box and / or any Jacks. Note: You should find this manual either in the top of the runway or
inside the Power Unit box.
2. While the Mainside Runway (Item # 33) Figures # 1 & 4 is upside down, find the end of the Hydraulic Hose
that is already connected to the cylinder. Locate the hole in the side of the runway and install the 90
degree fitting (Item # 37) securing to runway with Jam Nut.
3. Fully extend the cylinder rod by pushing or pulling on the Cylinder Pulley (Item # 44) on the end of the
Cylinder (Item # 9) Figure # 6. Ensure that the Main Lifting Cable (Item # 52) is pre-routed through
the Cylinder Pulley. Now verify that the Main Lifting Cable and both Hex Nuts (Item # 41) are pre-installed
and fully tightened to the welded anchor plate and Cable Lock Plate (Item # 46).
4. Locate the four cable ends with Washer and Nyloc Nuts attached. Route the appropriate Cable through
each hole in corners of the Mainside Runway as shown in Figure # 6. Take up as much cable slack as
possible and lay each cable back into the runway. Note: Make sure that cables are properly
routed around pulleys and are not in a bind.
5. Now unbolt the top runway (Mainside) from the shipping plates at each end of the runway, taking the
necessary safety precautions (using some type of a hoist is recommended), as this runway will need to
be flipped over so it is no longer upside down. Place this runway in your bay with the hydraulic fitting
facing toward your previously chosen corner for the power unit. Note: be careful not to pinch or damage
cables.
6. Next unbolt all four columns from the shipping package and place the column with the power unit mount
ing bracket in the above chosen corner. Arrange the other three columns in the remaining corners.