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Cleveland Motion Controls WebPro Unwind Brake Tension Controller MWP – 12662 - 0 REV BA User Manual

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AO-70173

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Revision BA

Table Of Contents

General Description ............................................................................................................. 4

Unwind Brake System ..........................................................................................................................4

Motor Powered Unwind System ...........................................................................................................4

Quickstart ............................................................................................................................. 5

Installation ............................................................................................................................ 6

Cabinet Installation ...............................................................................................................................6

Electro-Pneumatic ( E/P ) Converter Installation ..................................................................................6

High Current Driver ( HCD ) Installation .............................................................................................6

PCB Link Positions .............................................................................................................. 7

Controller Connections........................................................................................................ 7

Transducer Connections ..................................................................................................... 9

Intrinsically Safe Transducer Connections for Hazardous Area Installations.......................................9

Machine Sequence Logic and Connections, Digital Inputs ................................................................10

Digital Output Connections .................................................................................................................10

Power Supply Connections.................................................................................................................11

Tacho Connections .............................................................................................................................11

Encoder Connections .........................................................................................................................11

Length Counter ...................................................................................................................................11

Batch Hold ..........................................................................................................................................12

System Set Up .................................................................................................................... 12

Machine Parameters........................................................................................................... 13

Language ............................................................................................................................................14

Unit system .........................................................................................................................................14

Unwind type ........................................................................................................................................14

Output range .......................................................................................................................................14

Start in control screen.........................................................................................................................14

Enable MAN / AUTO / OFF keys ........................................................................................................14

Dual tension range..............................................................................................................................14

Minimum tension.................................................................................................................................15

Output level bias .................................................................................................................................15

Output level limit .................................................................................................................................15

Diameter adjustment...........................................................................................................................15

Set point ramp rate .............................................................................................................................15

Soft stop time......................................................................................................................................15

Display damping time .........................................................................................................................15

Display precision.................................................................................................................................15

Right transducer..................................................................................................................................15

Line Tacho or Encoder * .....................................................................................................................16

Winder Tacho or Encoder * ................................................................................................................16

Calibrate Tension ............................................................................................................... 16

Calibration of the Total Tension Analog Output............................................................... 17

Calibrate Speed .................................................................................................................. 17

Product Parameters ........................................................................................................... 18

Controller Tuning - Unwind Brake Mode .......................................................................... 18

Output Level Bias ...............................................................................................................................18

Output Level Limit...............................................................................................................................18

PI Stability Settings .............................................................................................................................18

Inertia Compensation..........................................................................................................................19