beautypg.com

Hellwig Sway Bar 7870 User Manual

Page 4

background image

11. On the inside of each D Bushing, place the collar to prevent lateral movement and tighten the allen head

screws to 7-8 ft-lbs. See Photo 3.

12. Replace the plastic cover over frame bushings.
13. Connect the end link quick disconnect pins to the fender mounting brackets as shown in photo 8. The end

links can be disconnected from the axle and moved to these locations when the vehicle is being used of-
froad and needs additional suspension flex. For onroad use, leave the end link attached to the lower end
link mounting bracket.

14. On the passenger side, using the existing hole on the top of the fender, bolt the end link fender tab to the

underside of the fender. The hole may need to be widened for the 3/8” bolt. See Photos 8 and 9.

15. On the driver side, remove the screw holding the horn mounting bracket to the top of the fender. Replace

this with the included 3/8” bolt to hold the end link fender tab and the bracket in place. The hole may
need to be widened for the 3/8” bolt. See Photos 8 and 10.

16. Bounce the vehicle, check for clearance on all undercarriage components; exhaust, wires, shocks, brake

and fuel lines. Test drive the vehicle and recheck for clearance and installation alignment.

17. For off highway use, the end links can be disconnected from the axle and moved to the pins on the fender

mounting brackets to allow additional suspension flex. For onroad use, make sure the end links are at-
tached to the pins attached to the axle mounting brackets.

18. After one week of driving recheck your installation recheck on a regular basis thereafter.



ATTENTION INSTALLER:

BE SURE THAT THE CUSTOMER RECEIVES THIS INSTRUCTION SHEET,

ALL IMORTANT NOTE CARDS AND THE WARRANTY FORM

559-734-7451 800-367-5480 FAX 559-734-7460

10

Driver Side

7870 ( R-7870 ) 8/3/2011

9

Passenger Side

Stover Nut

Flat Washer

Stover Nut

Flat Washer

Existing

Bracket