Hellwig Sway Bar 7821 - Manual (Page 2)

6. Locate passenger side shock bracket. Remove the factory nuts from the forward shock bracket studs and place the frame
bracket on the studs as shown in picture 4.
Fasten bracket to frame using supplied lock washers and M10-1.5 nuts.
Tighten to 30 ft-lb.
7. Attach sway bar to end links. Move sway bar side to side in brackets to center bar in vehicle. Then tighten nuts on end
links until bushings bulge slightly.
8. Adjust sway bar on axle so that there is at least 3/4” clearance between the bar and the axle. Ensure adequate clearance
between the sway bar and all shock absorbers, brake lines, hoses, cables and electrical connections. When all clearances
are confirmed, tighten U-bolts to 60 ft-lb. Double nut and tighten.
9.
If vehicle has brake tee mounted on top of axle (pictures 5&6) - Unplug speed sensor and unclip harness from brake tee
bracket and hose. Adjust brake tee and emergency brake brackets so that brake hose and emergency brake cable clear the
sway bar and are oriented as shown in pictures 5&6. Re-route speed sensor harness as shown in picture 6 and reconnect
plug to speed sensor.
10. Bounce vehicle and check for clearance on all undercarriage components. Recheck installation, look for clearance on gas
lines, exhaust pipes, brake lines, wiring, etc. After one week of driving check your installation and every thirty (30) days
7821 ( R-7821) 01/19/04
559-734-7451 800-367-5480 FAX 559-734-7460