Hellwig Sway Bar 7672 - Manual

INSTALLATION INSTRUCTIONS
FRONT STABILIZER BAR
03-04 D-2500 DODGE (2) WHL DR
Thank you for purchasing a quality Hellwig Product.
7672 ( R-7672 ) 10/09/04
1. Remove the factory installed sway bar and all the mounting hardware. Do not discard the end link assemblies and the U-plate
mounting bolts as they will be used for reinstallation of the new front sway bar.
2. Install the D-shaped poly bushings on the sway bar in the same location as the factory sway bar. Position the sway bar up on
the vehicles frame using the U-plates and the flat washers that are provided. Fasten with the mounting bolts that were re-
moved in step (1).
Leave loose at this time to allow for adjustment later.
3. Install the end link bushings that are provided onto the factory end links. Fasten the arms of the sway bar to the factory end
links. Using the mounting bolts and hardware that was removed in step (1) install the end link to the lower A-frame. SEE
PHOTO 2 & 3.
4. With the sway bar properly aligned and the end links are straight up and down as possible torque all the mounting hardware
to the factory specifications. SEE PHOTO (1).
5. Test drive your vehicle and recheck your installation re-torque if necessary. Recheck your installation on a regular monthly
basis thereafter.
ATTENTION INSTALLER: BE SURE THAT THE CUSTOMER RECEIVES THIS INSTRUCTION SHEET, ALL
IMORTANT NOTE CARDS AND THE WARRANTY FORM
TORQUE TABLE
BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKING BRAKE AND CHOCK TIRES.
NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST BAR, THE WEIGHT OF THE VEHICLE MUST BE ON THE SUSPEN-
SION, AS IF DRIVING DOWN THE ROAD. DO NOT RAISE VEHICLE BY FRAME.
NOTE: THIS ANTI SWAY BAR IS DESIGNED TO REPLACE THE FACTORY MOUNTED SWAY BAR USING THE FACTORY END
LINKS AND MOUNTING HARDWARE FOR THE U-PLATES AND THE FACTORY END LINKS.
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559-734-7451 800-367-5480 FAX 559-734-7460