Hellwig Sway Bar 7641 User Manual
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5. Attach angle bracket to frame rail by locating the welded bolt/plate assembly on the inside of frame rail and attaching angle
bracket using 1/2” locknut and washer.
Leave loose for adjustment later.
6. Attach J-bolts to frame and angle bracket as shown in photos (6) & (7) using thick washer and locknut.
Leave loose for
adjustment later.
7. Align sway bar for best fit and end link orientation.
8. Tighten 1/2” fastener holding the angle bracket to frame rail to 50 ft-lb.
9. Tighten J-bolt to 20-25 ft-lb.
10. Tighten Locknuts on U-bolts to 35 ft-lb.
11. Tighten end links until bushings begin to bulge slightly. DO NOT OVERTIGHTEN.
12. Recheck your installation, looking for clearance on any undercarriage components, such as gas lines, exhaust pipes, brake
lines, wiring, differential cover, etc.
13. Drive vehicle for a few miles, then recheck for position and tightness, readjust and retorque as needed. Then recheck your
installation after one week of driving and every thirty (30) days thereafter.
ATTENTION INSTALLER: PLEASE MAKE SURE CUSTOMER RECEIVES THIS INSTRUCTION SHEET,
ALL IMPORTANT NOTE CARDS, WARNING CARDS AND THE WARRANTY
FORM
559-734-7451 800-367-5480 FAX 559-734-7460
6
7
7642 (R-7642)
02/06/2007