Hellwig Sway Bar 6808 User Manual

Page 2

TORQUE TABLE

Bolt Size 3/8”— 35 ft lbs * Bolt Size 7/16”— 45 ft lbs* Bolt Size 1/2”—75 ft lbs *Bolt Size 9/16”— 90 ft lbs

SAFETY

: BEFORE BEGINNING INSTALLATION BE SURE TO SET THE PARKING BRAKE AND CHOCK THE

WHEELS.

NOTE:

TO EASE INSTALLATION AND PROPERLY ADJUST THE BAR, THE WEIGHT OF THE VEHICLE

MUST BE ON THE SUSPENSION AS IF DRIVING DOWN THE ROAD. DO NOT RAISE THE VEHICLE BY THE

FRAME.

NOTE: THIS KIT REQUIRES DRILLING THE FRAME RAIL AND POSSIBLE RELOCATION

OF FUEL AND BRAKE LINES. INSTALLER MUST ENSURE THAT THE SWAY BAR KIT

WILL NOT INTERFERE WITH ANY FUEL OR BRAKE LINES OR HOSES.

Lubricate the D shaped bushings and place them onto the straight areas of the bar on each side of the center hump as close to
the outside bend as possible.

2. Disconnect vent hose from breather vent on axle. Remove the breather vent bolt from axle. Place spacer washer under

brake line tee and re attach vent bolt as shown in PHOTO 2. Reconnect vent hose. It may be necessary to remove factory
lockwasher to allow enough thread for bolt to engage axle with thread. Reposition brake lines and brackets as required to
place U-bolt under brake lines as shown in photo.

3. Hold bar up to the axle and locate the position on the axle tubes to mount the u-bolts. Be sure to put the U-Bolts Under

Any Brake Lines, Wires or Hoses on the Axle to Avoid Any Possible Damage. The threads of the U-Bolts will point
down.

559-734-7451 800-367-5480 FAX 559-734-7460

6808 (R-6808)

05/17/07