Hellwig Sway Bar 6406 - Manual

559-734-7451 800-367-5480 FAX 559-734-7460
6400 ( R-6400 ) 12/20/06
TORQUE TABLE BOLT SIZE:
3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs.
½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.-5/8”=120 ft. lbs.
INSTALLATION INSTRUCTIONS
Thank you for purchasing a quality Hellwig Product.
PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING
YOUR INSTALLATION
IMPORTANT NOTES
DO NOT INSTALL THIS UNIT ON CAB AND CHASSIS TRUCKS. THIS UNIT WILL
INTERFERE WITH THE REAR TIRES ON CAB AND CHASSIS TRUCKS CAUSING
DAMAGE TO THE AIR SPRING OR TIRES, OR TO BOTH. THIS KIT IS DESIGNED
FOR USE ON PICKUP TRUCKS ONLY
DO NOT ATTEMPT ANY MODIFICATIONS TO THE VEHICLE OTHER THAN
THOSE OUTLINED IN THIS INSTRUCTION AND WARNING SHEET. IF ANY
INTERFERENCE WITH THE GAS TANK , FUEL OR BRAKE LINES, EXHAUST
PIPE ETC.. STOP YOUR INSTALLATION AND CALL HELLWIG PRODUCTS FOR
TECHNICAL HELP OR INSTRUCTIONS.
NEVER LOAD THE VEHICLE THIS UNIT IS INSTALLED ON BEYOND THE
VEHICLES MANUFACTURER’S MAXIMUM GROSS WEIGHT RATING.
IMPORTANT WARN-
FRAME
MOVE ANY
WIRES,
LINES OR
HOSES
PRIOR TO
TIRE
(7) SEVEN INCHES
MINIMUM CLEARANCE
REQUIRED BETWEEN
OUTSIDE OF FRAME
AND INSIDE OF TIRE
SEVERE TIRE AND AIR SPRING
DAMAGE WILL OCCUR IF THIS
DISTANCE IS NOT PRESENT
LEAF SPRI NG ASSY CROSSBAR
WASHER AND LOCKNUTS LONG BOLTS AND
LOCKNUTS
( TRIM TO LENGTH AS
NEEDED )
AXLE ASSY
AIR SPRING
CONTACT OVERLOAD ASSY LOWER STEP
BRACKET
(REVERSE FOR CLEAR-
ON VEHICLES WITH CONTACT OVERLOAD LEAVES, MOUNT THIS UNIT TO
THE TOP OF THE CONTACT LEAF, IF YOUR VEHICLE DOES NOT HAVE
ENOUGH SPACE
FOR THE AIR SPRING ASSY,REMOVAL OF THE CONTACT OVERLOAD
FIG # 1 TIRE TO WHEEL CLEARANCE FIG # 2 CONTACT OVERLAOD INSTALLATION