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BJM Pumps KZN (R) SERIES HEAVY DUTY AGITATOR TOP DISCHARGE Electric Submersible Pumps User Manual

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TABLE OF CONTENTS

INTRODUCTION ........................................................................................................................................... 4

H

SAFETY ........................................................................................................................................................ 5

INSPECTION ................................................................................................................................................ 6

PRE-INSTALLATION INSPECTION ........................................................................................................ 6

OIL FILL QUANTITY/TYPE ...................................................................................................................... 6

PUMP INSTALLATION ............................................................................................................................. 7

POSITIONING THE PUMP ....................................................................................................................... 7

PUMP ROTATION .................................................................................................................................... 7

PUMP OPERATION ...................................................................................................................................... 9

TYPICAL MANUAL DEWATERING INSTALLATION ................................................................................... 9

STOPPING ............................................................................................................................................... 9

TYPICAL AUTOMATIC DEWATERING INSTALLATION ........................................................................... 10

STOPPING ............................................................................................................................................. 11

INTENDED METHODS OF CONNECTION ............................................................................................... 11

THREE PHASE WIRING INSTRUCTION .............................................................................................. 11

TROUBLE SHOOTING ............................................................................................................................... 13

PUMP WILL NOT RUN ........................................................................................................................... 13

PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY ............................................................. 13

SERVICING YOUR SUBMERSIBLE PUMP .......................................................................................... 13

MAINTAINING YOUR PUMP ................................................................................................................. 13

CHANGING SEAL OIL ........................................................................................................................... 14

CHANGING SEALS* .............................................................................................................................. 15

EXPLODED VIEW OF KZN37, 55, 55R, 55CH, 55CHR, 75, 75R.............................................................. 16

EXPLODED VIEW OF KZN110, 110R, 110H, 110HR, 150, 150R, 150L, 150LR ...................................... 17

EXPLODED VIEW OF KZN220, 220R, 220L, 220LR ................................................................................. 18

KZN SERIES PARTS LIST ......................................................................................................................... 19

KZN R PARTS LIST .................................................................................................................................... 21

THREE PHASE WIRING DIAGRAMS ........................................................................................................ 23

230V (5 LEAD) ........................................................................................................................................ 23

MODELS KZN37, 37R, 55, 55CH, 55R, 55CHR, 75, 75R, 110, 110H, 110R, 110HR ...................... 23

460V (5 LEAD) ........................................................................................................................................ 24

MODELS KZN37, 37R, 55, 55R, 55CHR, 75, 75R, 110, 110H, 110HR, 150, 150L, 150L, 150LR,
150R, 220, 220L, 220LR, 220R .......................................................................................................... 24

575V (5 LEAD) ........................................................................................................................................ 25

MODELS KZN37, 37R, 55, 55R, 55CHR, 75, 75R, 110, 110H, 110HR, 150, 150L, 150L, 150LR,
150R, 220, 220L, 220LR, 220R .......................................................................................................... 25

SEAL MINDER® ......................................................................................................................................... 26

WARRANTY AND LIMITATION OF LIABILITY ...................................................................................... 28

START-UP REPORT FORM ....................................................................................................................... 29

NOTES: ....................................................................................................................................................... 32