2assembly / disassembly, Fluid compatibility, Repair – Fill-Rite 800C Series Mechanical Meter User Manual

Page 2: 800c series strainer kit

ASSEMBLY / DISASSEMBLY

Meter consists of a chamber housing, measuring chamber,

gear train, counter assembly and cover. Meter can be

completely disassembled without disturbing piping.

Counter Assembly

For access to counter assembly, remove reset knob (item 3) by

grasping edges and pulling firmly. Remove two screws (item

29) and lift counterface (item 2) and cover (item 1) off. Remove

two screws (item 13) to extract counter (item 4). Reassemble

by reversing procedure.

Meter Chamber Assembly

To expose meter chamber assembly, tilt the meter at least

slightly face down, so that no parts fall out when removing meter

housing. Remove the four screws (item 20), then remove meter

housing (item 19). Meter chamber assembly consists of upper

and lower chambers, a nutating disc and seal gasket.

Reassemble by reversing procedure.

If replacement of any components of the meter chamber

assembly is required, the complete assembly must be

replaced due to the precise method of its construction. This

assures a proper fit and a correctly operating chamber.

Gear Train and Seal

To disassemble gear train and seal, remove gear frame (item

12) by prying slightly. Remove cluster gear (item 10) and

washer (item 11) from shaft (item 9). Remove drive gear (item

8) and washers (item 7) by rotating and pulling drive gear.

Remove O-ring seal (item 6).

When reassembling seal, lubricate O-ring liberally with oil or

petroleum jelly and replace in cover. Place washer on drive gear

shaft. Carefully rotate and push shaft through O-ring and cover

to prevent damage to O-ring. Shaft must then be guided into

pinion bevel (item 28) if counter has not been removed. Replace

remaining parts to complete assembly by reversing

disassembly procedure.

FLUID COMPATIBILITY

The 800C is compatible with the following fluids:

•Diesel Fuel, Gasoline, Kerosene, Mineral Spirits,

Heptane, and Hexane

The 800C is NOT compatible with the following fluids:

•Bleach, Hydrochloric Acid, Ink, Sulfuric Acid, and Salt

Water

If in doubt about compatibility of a specific fluid, contact supplier

of fluid to check for any adverse reactions to the following wetted

materials.

REPAIR

Meters needing repair should be taken to an authorized repair

shop for service. Meters must be thoroughly triple-rinsed before

being taken in for repair.

PRIOR TO SERVICE, ADHERE TO FOLLOWING INSTRUCTIONS:
Meters must be triple-rinsed and accompanied by a note
indicating the chemicals which have been pumped through
the unit. Meters not adhering to these specifications may be
refused service.

800G1325

806C, 1", U.S. Gallon

800G2727

806C, 1", U.S. Gallon, Nickel Plated

Opt.

800G1387

806C, 1", U.S. Gallon, Teflon® Coated Opt.

800G1998

806C, 1" BSP, Liters

Opt.

800G2705

806C, 1" BSP, Liters, Nickel Plated

Opt.

800G1440

806C, 1" BSP, Liters, Teflon® Coated Opt.

800F4360

Cover

800F4362

Cover, Nickel Plated

Opt.

800F4361

Cover, Teflon® Coated

Opt.

800F4380

O-Ring (-131), Buna-N

800F4381

O-Ring (-131), Viton

Opt.

800F4350

Screen

800F4320

5/16-18 x 7/8 SHCS

800F4340

Strainer Housing

800F4343

Strainer Housing, Nickel Plated

Opt.

800F4342

Strainer Housing, Teflon® Coated

Opt.

800F4337

Strainer Housing, BSP Threads

Opt.

800F4339

Strainer Housing, BSP Threads, Teflon Opt.

800F4338

Strainer Housing, BSP Threads, Nickel Opt.

800F4390

1 x 2 Pipe Nipple

800F4400

1" Street Elbow

700F2800

O-Ring (-218)

700F2801

O-Ring (-218), Viton

Opt.

TH18

Strainer Kit, 1", U.S. (Includes items 2-6, 9)

TH18T

Strainer Kit, 1", U.S.,Teflon® Ctd. (items 2-9)

TH18X418

Strainer Kit, 1" BSP (Includes items 2-6, 9)

TH18TX418

Strainer Kit, 1" BSP,Teflon Ctd. (items 2-6, 9)

800C SERIES STRAINER KIT

ITM. PART
NO. NO.

DESCRIPTION

QTY.

* Item 1 not

included in kit.

PART
NO.

DESCRIPTION

800KTG2540

Repair Kit, U.S. Gallon (Standard Seals)