J&M 1592 Running Gear - Manual (Page 12)

12
Parts List for New Style
Hydraulic DISC Brakes
Parts List
Model Serial #
1384L 13227
1384S 01666
1484 02256
1592 03669
2492 01650
For 2004 Running Gears and newer,
beginning with the corresponding
serial number...
Brake Line Assembly
C
D
48
53
50
52
51
46
51
46 47
# Part # Description Qty
1 OTW-1324 Outer Tongue Weldment 1
2 ITW-1324 Inner Tongue Weldment 1
3 TL-1324 Tongue Latch 1
4 SS-615NS Small Spring In Latch 1
5 17G2B 1" x 7" Bolt (Grade 2) 3
6 1LN 1" Lock Nut 3
7 BL-58 Brake Limiter 2
8 19G8B 1" x 9" Bolt (Grade 8) 1
9 CS-178714 Compression Spring 1
10 1RN 1" Regular Nut 2
11 TB-1215 Tongue Bolt 1
12 HN-114 1 1/4" Hex Nut 1
13 SMC-1 Shield for Master Cylinder 1
14 124-JB 1/2" x 4" J-Bolt 2
15 12-N 1/2" Regular Nut 4
16 381-FB 3/8" x 1" Flange Bolt 6
17 BLOL-1 Brake Lock Out Latch 1
18 MCA-DC1 Master Cylinder Assembly 1
19 RCMC-1324 Replacement Cap for M/Cyl. 1
20 383G8B 3/8" x 3" Bolt (Grade 8) 2
21 PRE-1 Plunger Rod End 1
22 MBMC-DC2 Mounting Bracket (2 pcs) for
Master Cylinder
1
23 38-FN 3/8" Flange Nut 4
24 38-LN 3/8" Lock Nut 2
25 PP-1D Plunger Pole 1
26 CA-1424 Brake Caliper Assembly 2
27 BP-1424 Brake Pad 4
28 SCA-1415 Seal for Caliper Assembly 4
29 BCA-1415 Boot for Caliper Assembly 4
30 CCA-1415N Cup for Caliper Assembly 4
# Part # Description Qty
31 BD-1314 Brake Disc (13-14 Ton) 2
31 BD-15 Brake Disc (15 Ton) 2
31 BD-24 Brake Disc (24 Ton) 2
32 SP-1324L Brake Support Arm (Left) 1
33 SP-1324R Brake Support Arm (Right) 1
34 BG-1 Brake Guard (13-15 Ton) 2
34 G-24 Brake Guard (24 Ton) 2
35 RT-1415 Retainer with Bolt 2
36 TS-1415 Tension Spring 2
37 RB-1415 Rubber Boot on Master Cylinder 1
38 GR-1415 Rubber Grommet 2
39 SKMC-1324 Seal Kit for Master Cylinder 1
40 WS-24 Wire Spring (anti-rattle) 2
41 DOT5-BF Container DOT 5 Brake Fluid 2
42 12114-G5 1/2" x 1 1/4" Bolt w/Lock Wash. 12
43 WB-41L Wheel Stud ( Long Knurl)(13-14T) 16
44 H-812-1B Hub, Faced for Brakes (13-14T) 2
44 107751-B Hub, Faced for Brakes (15T) 2
44 W-871B Hub, Faced for Brakes (24T) 2
45 BS-24 Bleeder Stem 2
46 CF-1324 Fitting for Caliper 2
47 FMC-1324 Fitting for Master Cylinder 1
48 HH-1424 1/4" x 24" Hydraulic Hose 1
50 ST-96 3/16" Brake Line x 96" (13-15T) 1
50 ST-120 3/16" Brake Line x 120" (24T) 1
51 ST-53 3/16" Brake Line x 53" 2
52 10606 Tee 1
53 SC-1324 Spring Clips 6
Instructions for Adjusting the Plunger Rod
1. Pull on the tongue so the latch is tight against the stop.
2. Loosen the Hex Nut between the Plunger Rod and Plunger Pole. Adjust the Plunger Rod so there is 1/8” to
3/16” play between the plunger rod and master cylinder. IMPORTANT: If there is NO Free Travel between the
activator and the master cylinder, the brakes will always be on, allowing the brakes to get hot and fail.
3. Add Brake Fluid (DOT 5) to the master cylinder and bleed air from the lines.
E