J&M HHC-42 - Manual (Page 11)

Pg. 11
SET-UP INSTRUCTIONS (continued)
7. Installing the Light Kit
A. Insert the Main Wiring Harness, end opposite the Flat-
Four Connector End, through the grommet located at
the front of the gooseneck of the Header Transport Main
Frame and exit the A-Frame behind the gooseneck.
B. Extend the Main Wiring Harness along the inside right
side of the Header Transport Main Frame. Reinsert the
Main Wiring Harness through the grommet located along
the front of the A-Frame and extend the harness through
the main frame tubing toward the rear of the transport.
C. Exit the Main Wiring Harness at the grommet located
behind the rear axles.
D. Secure the Light Enhancer to the inside face of the rear
Main Frame using two self-tapping screws. Connect the
end of the Main Wiring Harness to the corresponding
connector end of the Light Enhancer.
E. Place the extension bracket at the rear end of the Upper
Bar. Attach using the two angle iron supports and
secure with four 1/2” x 7” bolts, washers and nuts.
F. Place the Light Mounting Bracket at the end of the Exension Bracket Arm so the Light Mounting
Bracket is level or horizontal and extends toward the center of the header transport. Secure
using two 1/2” x 1 1/4” Grade 5 Flange Bolts and Flange Nuts.
G. Slide the extendable portion of the Telescoping Arm into the Light Mounting Bracket and tighten
the Handle Nut until the bracket is secure. Extend the arm until the light assembly is within 16” of
the outer extremity of the unit.
H. Mount one light assembly at the end of the Light Mounting Bracket (L/H light) and another
assembly at the end of the Telescoping Arm (R/H light). Secure each light assembly using four
small self-tapping screws. Each light assembly should be mounted so the single amber light is
positioned toward the outside of the header, and the amber and red lights are facing rearward.
Secure the SMV Emblem to the Light Mounting Bracket using two 1/4” x 1” Bolts and Lock Nuts.
Be sure the SMV Emblem remains visible from the rear during highway transport.
I. Place one amber reflective decal at the outward and front side of both the Telescoping Arm and
Light Mounting Bracket as shown. Place one Red and Orange Reflective Decal on the rearward
end of the Telescoping Arm and Light Mounting Bracket. The red reflective decal should be
placed directly above the orange decal.
J. The Main Wiring Harness should already be installed in the Main Frame Base Unit and connected
to the Light Enhancer attached to the rear of the Main Frame Base Unit. Connect each light to
the Light Enhancer using the Light Wiring Harness. Using the enclosed self tapping screws,
secure the Wire Cover over the Light Wire Harness along the upper bar.