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Assembly prior to reassembly – DE-STA-CO 80RGD/RGS User Manual

Page 5

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B. Remove any remaining output bearing from

F. Support the side of the cam where the

bearing was removed and press or drive the
shaft through from the remaining bearing
side. This will remove the remaining
bearing and cam simultaneously.

9. Remove input bearing cups from the cartridges

with a wheel puller, by prying or by drilling and
tapping for jack screws.

10. Press out all oil seals from both input and

output cartridges.

ASSEMBLY

PRIOR TO REASSEMBLY

Clean and deburr all parts before reassembly.

Follow tightening torque and Loc-tite

recommendations as outlined in the General
Service Manual.

1. Use an arbor press to press bearing cups

into input cartridges. Coat outside of cup
and the cartridge bore with anti-sieze
lubricant prior to pressing. Fill cavity of
cartridges with bearing grease
recommended in the “General Service
Manual”.

2. ASSEMBLING INPUT SHAFT.

A. Use arbor to press cam onto shaft. Be sure

key is installed into shaft. Apply anti-seize
lubricant on shaft and cam bore prior to
pressing.

B. Center cam on shaft.

C. Use an arbor to press bearing cones

ontoshaft. Coat shaft and bearing bore with
anti-sieze lubricant prior to pressing.

D. Install the input cartridges. Be sure to install

the same exact shims or equivalent height
as removed during disassembly.

E. Line up match marks.

F. Tighten cartridge mounting screws.
G. If endplay exists remove an equal amount of

shims from each side until there is a small
amount of drag (1 to 2 inch ozs.) from
preloading the bearings. In rare instances it
may be necessary to remachine the
cartridges if all shims have been removed
and endplay still exists.

the housing by the same method as
described in step “A”.

8. INPUT SHAFT/CAM REMOVAL.

NOTE: The output shaft must be removed prior to
input shaft removal.

A. Rotate the input shaft and inspect all parts

for wear or damage. Endplay in the input
shaft is not permissible.

B. Match mark both input cartridges relative to

the housing. These must be reinstalled in
the same side and position since they are
eccentric.

C. Remove all input bearing cartridge

capscrews.

D. Tap on end of input shaft to drive the

opposite cartridge from the housing. Then
drive the shaft in the opposite direction for
removal of the remaining cartridge.

NOTE: Keep the shims with their respective
cartriges. You will be asked to reinstall or replace
the same shim thickness during reassembly.

E. Use a wheel puller to remove one bearing

cone from the input shaft.

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