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BatteryMINDer 48021 User Manual

Page 2

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BatteryMINDer

®

Models 36271 & 48021

Rev. C-070313

Page 2

P/N VDC36271/48021-MNL

Glossary of Terms

• Maintain a battery

BatteryMINDer ensures batteries are truly fully charged and will likely

continue improving the condition of the battery to the fullest extent

possible.

• Rested

A battery that has been as fully charged as possible and left disconnected

from charger or any type load overnight.

• Specific Gravity

One of the key parameters of battery operation is the specific gravity of the

electrolyte. Specific gravity is the ratio of the weight of a solution to the

weight of an equal volume of water at a specified temperature. Specific

gravity is used as an indicator of the state of charge of a cell or battery.

• Sulfation

Occurs when the battery sits for long periods of time and the electrolyte

solution begins to break down. Sulfur in the solution leaches from the

electrolyte, sticking to the lead plates as converted lead sulfuric crystals.

Table Of Contents

Required Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Preparing to Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Charger Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DC Connection Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Qualifying Your Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Testing a Filler Cap Lead-Acid Battery . . . . . . . . . . . . . . . . . . . . . . . 7
Specific Gravity – Capacity Table. . . . . . . . . . . . . . . . . . . . . . . . . . 9
Testing With a Hot/Cold Calibrated Hydrometer Tester . . . . . . . . . . . . . . . 9
Testing A Sealed, AGM or Flooded (Wet-Cell) Lead Acid Battery . . . . . . . . . . 9
Use a Digital Voltmeter Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

OCV/Full Capacity Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Unit Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Simplified Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . .12
Common Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Battery Condition Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
LED Status Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Detailed Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .15
Multi-Battery Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Charge and Float Voltages at Various Temperature Ranges . . . . . . . . . . . . .19
Maintaining Multiple Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
For Repair or Replacement / Registration . . . . . . . . . . . . . . . . . . . . 23
Guarantee / Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

This manual is related to the following products: