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Troubleshooting guide – BVA Hydraulics J72101 User Manual

Page 6

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6

TROUBLESHOOTING GUIDE

The following information is intended as an aid in determining if problem exists. Cylinders should be repaired only

by authorized BVA Service Center. For repair service, contact service center in your area.

Symptom

Possible Causes

Corrective Action

Erratic action

• Air in system or pump cavitation

• External leakage in cylinder

• Cylinder sticking or binding

• Vent the system (refer to figure 2)

• Contact service center

• Contact service center

Cylinder will not extend, or

respond to pressurized fluid

• Overload condition

• Loose couplers

• Faulty couplers

• Improper valve position

• Oil level in pump is low

• Pump not operating

• Air-locked pump

• Remedy overload condition.

• Tighten couplers

• Replace both female and male

couplers

• Close release valve or change

valve position

• Fill and bleed the system

• Check pump’s operating

instructions

• Prime pump per pump operating

instructions

Cylinder extend only partially

• Oil level in pump is low

• Overload condition

• Cylinder is sticking or binding

• Fill and bleed the system

• Remedy overload condition

• Contact service center

Cylinder move slower than normal • Loose connection or coupler

• Restricted hydraulic line or fitting

• Pump not working correctly

• Cylinder seals leaking

• Tighten connection or coupler

• Clean and replace if damaged

• Check pump’s operating

instructions.

• Contact service center.

Cylinder responds to pressurized

fluid, but system does not maintain

pressure

• Overload condition

• Pump or valve malfunctioning

• Cylinder seals leaking

• Remedy overload condition

• Check pump’s operating

instructions

• Contact

service center

Oil leaking from cylinder

• Worn or damaged seals

• Contact service center

Cylinder will not retract or retracts

slower than normal

• Improper valve position.

• Malfunctioning coupler, damaged

application

• Pump reservoir overfilled

• Cylinder damage internally

• Open release valve or change

valve position

Secure load by other means.

Depressurize pump and hoses,

remove application and replace

coupler

Secure load by other means.

Depressurize pump and hoses,

remove application, then drain

fluid to proper level

• Contact service center

Poor performance

• Oil level in pump is low

• Air trapped in system

• Ensure proper oil level

• Vent the system (refer to figure 2)