American Expedition Vehicles JK HEMI Builder Kit - Installation Guide for 12+ JK Wrangler User Manual
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19. If the upper alternator mounting hole is not a pass through hole, you will need to drill it open. We recom-
mend starting with a 13/64”, then a 21/64”, and finally ending with a 13/32” drill bit (fig 22).
Figure 22: Drill out upper alternator mounting hole.
20. Install AEV supplied fuel lines. Refer back to photo group A.
21. Install alternator and alternator sheild making sure wiring is routed behind. Refer to photo group A.
Torque to 40 ft/lbs. You will use the dipstick bolt from the 3.6L engine for the alternator sheild.
22. Install AEV supplied AC hoses onto power train. Refer to photo group A.
23. Install lower radiator hose using the supplied AEV spring clamps (fig 23). DO NOT use over-the-counter
hose clamps.
24. Install the serpentine belt (fig 23).
- JK WINCH MOUNT (10 pages)
- JK WINCH MOUNT CALL OF DUTY (5 pages)
- JK snorkel Kit (9 pages)
- Fuel caddy (7 pages)
- JK Roof Rack (11 pages)
- Rear Vision System (10 pages)
- JK Rear Bumper/Tire Carrier (19 pages)
- JK Front Bumper Skid Plate (4 pages)
- JK Heat Reduction Hood (4 pages)
- Jk WASHER Nozzle Kit (1 page)
- JK Tubeless Front Bumper (10 pages)
- JK Differential Cover (4 pages)
- JK Replacement Tow Loops (5 pages)
- JK Hi-Lift/Pull-Pal Mount (6 pages)
- JK Pump Kit, Rear Bumper Water Tank (4 pages)
- JK Slider - Rear Differential Skid Plate (2 pages)
- Moab/Call of Duty Rear Bumper Water Tanks with Pump Kit (20 pages)
- JK Builders Rear Corner Guards (10 pages)
- Full Rail Kit for JK Roof Rack (4 pages)
- JK Cargo Liner (1 page)
- JK CORDURA Rear Seat Covers (4 pages)
- JK Jack Base (1 page)
- JK High Steer Kit (9 pages)
- JK Rear Track Bar Kit (12 pages)
- JK Geometry Correction Front Control Arm Drop Brackets (5 pages)
- ProCal Module User Guide (10 pages)
- ProCal Module Quick Reference Guide (2 pages)
- JK 2.0 Spacer Suspension (13 pages)
- JK DualSport XT Suspension 2.5 (11 pages)
- JK DualSport SC Suspension 3.5/4.5 (17 pages)
- AEV-Nth JK Suspension Systems (14 pages)
- JK Hemi Builder Kit - Installation Guide for 07-11 JK Wrangler (36 pages)
- JK Pintler Beadlock Wheels (3 pages)
- 4.0L Universal Oilpan Skid Plate (3 pages)
- Tummy Tucker – TJ Wrangler NON-Rubicon (11 pages)
- Tummy Tucker – TJ Rubicon models (13 pages)
- Brute Double Cab Tonneau Cover (6 pages)
- Preparation of the Jeep body tub (15 pages)
- Brute Frame (20 pages)
- Cab Closeout (6 pages)
- Brute Bed (7 pages)
- Brute Hardtop (8 pages)
- TJ Highline Body Kit (13 pages)