American Expedition Vehicles JK DualSport XT Suspension 2.5 - Manual (Page 9)

8
9.
A. Drill a 3/8 inch hole in the center of the axle bump
stop pad.
B. Place bump stop spacer inside springs.
C. Install AEV springs, keeping factory isolator in
place. Make sure to properly index the springs on
the lower spring seat.
D. Install and tighten supplied bump stop spacer
hardware.
A.
10.
A. Install new sway bar end link brackets to the inside of the axle tab—curved end of BOTH brackets
will point left. Tighten to 80 ft lbs. Re-install end link to bracket and tighten to 75 ft lbs.
NOTE: Right Hand Drive systems include replacement end links NOT brackets. Install the supplied
end links.
B. Assemble shocks with bushings and washers in the arrangment shown below then install shocks.
Use an allen wrench to keep the shock from rotating while tightening the hex nut.
C. For 2007—2010 model year JK’s install the front brake line drop brackets tightening to 8 ft lbs.
(2011 or newer refer to step 11)
C. B. A.
B.
bump stop pad
bump stop spacer