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Gorman-Rupp Pumps 16C2-F4L 1319251 and up User Manual

Page 34

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10 SERIES

OM-00725

MAINTENANCE & REPAIR

PAGE E - 12

NOTE

The flexible portion of the coupling must be proper­
ly positioned on the shaft. The heads of the caps­
crews in the center of the coupling must be posi­
tioned toward the pump end of the shaft
.

Align the keyway in the bushing (2) with the shaft
key, and slide it onto the shaft until it is just flush
with the end of the shaft. Rotate the flexible portion
of the coupling until the tapped holes for the two
setscrews align with those in the bushing, and in­
stall the setscrews.

Make certain that the flexible portion of the
coupling is mounted as shown in Figure 3.
This is critical. If the coupling is not prop­
erly positioned on the shaft, the coupling
parts may not fully engage, or a pre‐load
condition can cause premature bearing
failure.

The end of the shaft must be just flush with
the face of the bushing. This will allow the
two portions of the coupling to fully engage
when the intermediate is secured to the en­
gine bellhousing, without pre‐loading the
bearings.

With the flexible portion of the coupling and the
bushing properly positioned on the shaft, tighten
the two setscrews in an alternating sequence until
the bushing and coupling are fully secured. Torque
the setscrews to 14.5 ft. lbs. (175 in. lbs. or 2,02 m.
kg.).

If the complete coupling assembly is being re­
placed, apply `Loctite Retaining Compound No.
242' or equivalent to the threads of the hardware (4
and 5), and secure the outer ring of the coupling to
the engine flywheel by torquing the hardware to 45
ft. lbs. (540 in. lbs. or 6,2 m. kg.).

Using a suitable lifting device, position the as­
sembled coupling, intermediate, shaft and bear­
ings so the flexible portion of the coupling seats in­
side the outer ring attached to the engine flywheel.

NOTE

To ease installation, lightly lubricate the rubber por­
tion of the coupling with a non‐petroleum based
lubricant
such as vegetable oil or glycerin, or a sili­
con‐based lubricant such as “WD40” or equivalent.
Do not use petroleum‐based lubricants, or any oth­
er substance which may soften or otherwise dam­
age the rubber.

Install the intermediate guards (35 and 36, Figure
2), and secure the intermediate to the engine bell­
housing with the previously removed hardware (6
and 7).

NOTE

Mount the intermediate guard (36) on the intermedi­
ate so it is over the sight gauge (34, Figure 2).

Seal Reassembly and Installation

(Figures 2 and 5)

Clean the seal cavity and shaft with a cloth soaked
in fresh cleaning solvent.

Most cleaning solvents are toxic and
flammable. Use them only in a well‐ven­
tilated area free from excessive heat,
sparks, and flame. Read and follow all
precautions printed on solvent contain­
ers.

The seal is not normally reused because wear pat­
terns on the finished faces cannot be realigned
during reassembly. This could result in premature
failure. If necessary to reuse an old seal in an emer­
gency, carefully wash all metallic parts in fresh
cleaning solvent and allow to dry thoroughly.

Handle the seal parts with extreme care to prevent
damage. Be careful not to contaminate precision
finished faces; even fingerprints on the faces can
shorten seal life. If necessary, clean the faces with a
non‐oil based solvent and a clean, lint‐free tissue.
Wipe lightly in a concentric pattern to avoid
scratching the faces.

Inspect the seal components for wear, scoring,
grooves, and other damage that might cause leak­