Wilwood TC6R Big Brake Truck Front Brake Kit - Manual (Page 3)

1
2
3
4
5
5A
6
7
8
9
10
11
12
13
14
2
4
4
24
2
2
2
1
24
2
8
12
4
4
4
250-9065
230-8967
240-11855
240-8969
160-8953/54
160-8955/56
170-8960
150-9118K
230-11935
120-8907/08-RS
300-6992
240-1848
230-9080
240-11101
230-9182 Bracket, Caliper Mounting
Bolt, M14-2.00 x 40mm, Hex Head
Washer, .578 I.D. x 1.06 O.D. x .063 Thick
Shim, .029 Thick
Rotor, GT 1.38” x 16.00” Dia, 12 x 10.75” Bolt Circle (one each, right and left)
Rotor, SRP Drilled and Slotted (one each, right and left)
Hat
Pad, BP-10, Axle Set
Bolt, 5/16 x 18 x 1.00 Long, Torx Button Head
Caliper, TC 6R
Spacer, .250 Long
Shim, .030 Thick
Stud, 7/16-14 x 7/16-20 x 3.375 Long (pre installed in bracket)
Washer, .454 I.D. x .750 O.D. x .063 Thick
Nut, Self-Locking, 12 Point, 7/16 x 20
ITEM NO. PART NO. DESCRIPTION QTY
NOTES:
Part Number 230-12176 Rotor Bolt Kit, includes part numbers 230-11935
Part Number 230-9077 Bracket Spindle Bolt Kit, includes part numbers 230-8967, 240-11855, 240-8969
Part Number 250-9065 Caliper Bracket Kit, includes P/N’s 230-9080, 230-9182, 240-1848, 240-11101, 250-8961 & 300-6992
Item 5A is an optional item and included with the “-D” kits. Add”-D” to end of part number when ordering.
Wilwood offers an optional Braided Stainless Steel Hose Kit. Order part number 220-8998 (1999-2006), or part number 220-10980
(2007-2011) (neither line included in kit)
Parts List
General Information and Disassembly Instructions
Installation of this kit should ONLY be performed by persons experienced in the
installation and proper operation of disc brake systems.
Before installation
begins, please read the complete procedure thoroughly to familiarize yourself with
the process, and double check the following items to ensure a trouble-free
installation.
•Make sure this is the correct kit to match the exact make and model year of the
vehicle’s spindle.
•Verify the hat stud pattern in this kit matches the bolt pattern of the vehicle’s hubs.
•Verify your wheel clearance using Figure 2.
•Inspect the package contents against the parts list to ensure that all components
and hardware are included.
Disassembly
•Disassemble the original equipment front brakes:
Raise the front wheels off the ground and support the front suspension
according to the vehicle manufacturer’s instructions.
Remove the wheel. Remove the two bolts that hold the stock caliper mounting
bracket to the spindle. Lift off the bracket and stock caliper as one unit, then
slide off the stock hat and rotor assembly. On some models you may have to
unbolt the stock caliper from the caliper bracket before removal.
•Thoroughly clean and de-grease the spindles while removing any nicks or burrs.
FACE OF
STOCK HUB
INSIDE WHEEL PROFILE
(MINIMUM REQUIRED
FOR CLEARANCE)
.45 (11,4) HAT THICKNESS
STOCK WHEEL MOUNTING
SURFACE OFFSET
CENTER
LINE OF
WHEEL
.89 (22,6)
.50 (12,7) R
2 PLACES
5.71
(145,0)
8.92
(226,6)
WHEEL STUDS
WILWOOD ROTOR
FACE OF WILWOOD HAT
CALIPER
Figure 2. Wheel Clearance Diagram
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