Wilwood Forged Dynalite Front Drag Brake Kit (Hat) - Manual (Page 3)

Page 3
General Information and Disassembly Instructions
Installation of this kit should ONLY be performed by persons experienced in the installation and proper operation of disc brake systems.
Before installation begins, please read the complete procedure thoroughly to familiarize yourself with the process, and double check the
following items to ensure a trouble-free installation.
•Make sure this is the correct kit to match the exact make and model year of the
vehicle’s spindle (i.e., brackets for a 1980 Honda spindle will not fit a 1997 Honda
spindle).
•Verify the hat stud pattern in this kit matches the stud pattern of the vehicle’s wheels.
•Verify your wheel clearance using Figure 2.
•Inspect the package contents against the parts list to ensure that all components and
hardware are included.
Disassembly
•Disassemble the original equipment front brakes:
Raise the front wheels off the ground and support the front suspension according
to the vehicle manufacturer’s instructions.
Remove the wheel. Disconnect the caliper brake hose from the brake line at the
body. Remove the two bolts that hold the stock caliper mounting bracket to the
spindle. Lift off the bracket and stock caliper as one unit, then slide off the stock
hat and rotor assembly. On some models you may have to unbolt the stock
caliper from the caliper bracket before removal.
•Thoroughly clean and de-grease the spindles while removing all nicks or burrs around
the spindle and threads.
WILWOOD
ROTOR
INSIDE WHEEL PROFILE
(MINIMUM REQUIRED
FOR CLEARANCE)
FACE OF
WILWOOD
HAT
CENTER
LINE OF
WHEEL
.39 (9,9)
44°
6.80
(172,7)
6.12
(155,4)
3.91
(99,3)
WHEEL STUDS
STOCK WHEEL MOUNTING
SURFACE OFFSET
CALIPER
.25 HAT THICKNESS
REFERENCE
FACE OF
STOCK HUB
Figure 2. Wheel Clearance Diagram
1
2
3
4
5
6
6A
7
8
9
10
11
12
13
14
Optional
Optional
Optional
2
4
4
4
2
2
2
2
16
16
16
4
4
1
2
250-8404
300-8406
240-10190
230-10024
120-6808
160-3201
160-3202
170-8405
240-10191
230-8473
240-1159
230-0228
240-10190
150-8850K
180-0054S
220-6420
220-6860
220-11790 Bracket, Caliper Mounting
Sleeve
Washer, .391 I.D. x .625 O.D. x .063 Thick
Bolt, 3/8-24 x 1.00 Long, Hex Head
Caliper, Forged Dynalite
Rotor, .35” Thk x 11.75” Dia, 8 x 7.00” Bolt Circle
Rotor, Drilled
Hat
Washer, .328 I.D. x .562 O.D. x .063 Thick
Bolt, 5/16-18 x 1.00 Long, Hex Head
Shim Washer, .035 Thick
Bolt, 3/8-24 x 1.25 Long, Hex Head
Washer, .391 I.D. x .625 O.D. x .063 Thick
Pad, BP-10 Compound, Axle Set
Pin, Cotter
Braided Stainless Steel Hose Kit (Not Included) Years 1990-2000
Braided Stainless Steel Hose Kit (Not Included) Years 2001-2005
Braided Stainless Steel Hose Kit (Not Included) Years 2007-Present Honda Fit
ITEM NO. PART NO. DESCRIPTION QTY
NOTES: Part Number 230-8390 Rotor Bolt Kit, includes part numbers 230-8473 and 240-10191
Part Number 230-8461 Caliper Bracket Mounting Bolt Kit, includes P/N’s 230-10024, 240-10190, and 300-8406
Part Number 230-0204 Caliper Mounting Bolt Kit, includes P/N’s 230-0228, 240-10190 and 240-1159
Item 6A is an optional item and is included with the”-D” kits. Add “-D” to end of part number when ordering.
Parts List