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General Information and Disassembly Instructions
Installation of this kit should ONLY be performed by persons experienced in the installation and proper operation of disc brake systems. Before installation begins, please read the complete procedure thoroughly to familiarize yourself with the process, and double check the following items to ensure a trouble-free installation.
•Make sure this is the correct kit to match the exact make and model year of the
vehicle’s spindle (i.e., brackets for a 1980 Honda spindle will not fit a 1997 Honda spindle).
•Verify the hat stud pattern in this kit matches the stud pattern of the vehicle’s wheels.
•Verify your wheel clearance using Figure 2.
•Inspect the package contents against the parts list to ensure that all components and
hardware are included.
Disassembly •Disassemble the original equipment front brakes:
Raise the front wheels off the ground and support the front suspension according to the vehicle manufacturer’s instructions.
Remove the wheel. Disconnect the caliper brake hose from the brake line at the body. Remove the two bolts that hold the stock caliper mounting bracket to the spindle. Lift off the bracket and stock caliper as one unit, then slide off the stock hat and rotor assembly. On some models you may have to unbolt the stock caliper from the caliper bracket before removal.
•Thoroughly clean and de-grease the spindles while removing all nicks or burrs around
the spindle and threads.
WILWOOD ROTOR
INSIDE WHEEL PROFILE (MINIMUM REQUIRED FOR CLEARANCE)
FACE OF WILWOOD HAT
CENTER LINE OF WHEEL
.39 (9,9)
44°
6.80
(172,7)
6.12
(155,4)
3.91
(99,3)
WHEEL STUDS
STOCK WHEEL MOUNTING SURFACE OFFSET
CALIPER
.25 HAT THICKNESS REFERENCE
FACE OF STOCK HUB
Figure 2. Wheel Clearance Diagram
1 2 3 4 5 6
6A
7 8 9
10
11
12 13 14
Optional Optional Optional
2 4 4 4 2 2 2 2
16 16 16
4 4 1 2
250-8404 300-8406 240-10190 230-10024 120-6808 160-3201 160-3202 170-8405 240-10191 230-8473 240-1159 230-0228 240-10190 150-8850K 180-0054S 220-6420 220-6860 220-11790
Bracket, Caliper Mounting Sleeve Washer, .391 I.D. x .625 O.D. x .063 Thick Bolt, 3/8-24 x 1.00 Long, Hex Head Caliper, Forged Dynalite Rotor, .35” Thk x 11.75” Dia, 8 x 7.00” Bolt Circle Rotor, Drilled Hat Washer, .328 I.D. x .562 O.D. x .063 Thick Bolt, 5/16-18 x 1.00 Long, Hex Head Shim Washer, .035 Thick Bolt, 3/8-24 x 1.25 Long, Hex Head Washer, .391 I.D. x .625 O.D. x .063 Thick Pad, BP-10 Compound, Axle Set Pin, Cotter Braided Stainless Steel Hose Kit (Not Included) Years 1990-2000 Braided Stainless Steel Hose Kit (Not Included) Years 2001-2005 Braided Stainless Steel Hose Kit (Not Included) Years 2007-Present Honda Fit
ITEM NO.
PART NO.
DESCRIPTION
QTY
NOTES: Part Number 230-8390 Rotor Bolt Kit, includes part numbers 230-8473 and 240-10191
Part Number 230-8461 Caliper Bracket Mounting Bolt Kit, includes P/N’s 230-10024, 240-10190, and 300-8406 Part Number 230-0204 Caliper Mounting Bolt Kit, includes P/N’s 230-0228, 240-10190 and 240-1159 Item 6A is an optional item and is included with the”-D” kits. Add “-D” to end of part number when ordering.
Parts List