Actron Professional Fuel Pressure Tester Kit CP7838 - Manual (Page 4)

For Ford/Lincoln/Mercury vehicles with test
port...
Note: A right-angle large schrader adapter, part
number 0180-1299 is available for close-
clearance connections.
• Remove Test Cap
• Screw Ford test port adapter to fuel rail test
port until finger tight.
• Screw GM/Chrysler test port adapter to Ford
test port adapter until finger tight.
For GM TBI vehicles without a test port ...
• Disable fuel pump(s) and relieve fuel system
pressure by following instructions in vehicle
service manual.
WARNING:
Some vehicles may have more than
one fuel pump.
Failure to deactivate all fuel pumps
can result in spilled fuel, fire, or
other hazardous conditions that
could cause vehicle damage
personal injury, or death.
• Disconnect the fuel line at location described
in vehicle service manual using shop towels to
catch any released fuel.
• Attach GM TBI test adapter, and then attach
fuel line to adapter. Tighten all fittings finger
tight and then tighten gently 1/2 turn with
wrenches.
• Attach hose and pressure gauge assembly to
adapter top fitting and tighten fitting until finger
tight.
For import and some domestic vehicles
with a banjo bolt connection...
Note: The most popular banjo bolt with 12 mm
x 1.25 thread is included, other bolts are
available: Part numbers 0180-1296, 12 mm x
1.5 thread, and 0180-1297, 8 mm x 1.0 thread.
• Relieve fuel system pressure by following
instructions in vehicle service manual.
• Remove the vehicle’s fuel bolt at location
described in service manual. Use shop
towels to catch any released fuel.
• Install banjo bolt test adapter in place of fuel
bolt. Position banjo bolt gaskets on either
side of banjo. Banjo with fuel supply line
attached should be sandwiched between
banjo bolt gaskets.
• Tighten banjo bolt test adapter finger tight,
then gently snug with wrench.
• Connect hose and pressure gauge assembly
to banjo bolt test adapter fitting. Tighten
gauge hose fitting finger tight.
English
2 0
4 0 6 0
8 0
10 0
10 0
2 0 0
300
500
400
6 0 0
7 0 0
kPa
psi
1 0
3 0
5 0
7 0
9 0
Pressure
Relief
Button
Fuel Line
from tank
Bleed-Off Hose
GM TBI Adapter
END OF BLEED OFF HOSE MUST
BE PLACED IN AN APPROVED
FUEL CONTAINER
Shop Towel
Fuel Filter
Fuel Line
to Engine
40
2 0
10 0 psi
4 0 6 0
8 0
10 0
2 0 0
300
500
400
6 0 0
7 0 0
kPa
Ford Test
Port Adapter
Pressure
Relief
Button
Fuel Test
Port
2 0
10 0 psi
4 0 6 0
8 0
10 0
2 0 0
300
500
400
6 0 0
7 0 0
kPa
Banjo Bolt Adapter
GM/Chrysler
Test Port
Adapter