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English – Milwaukee AGV21-230 GEX User Manual

Page 12

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23

22

AG 21-180E

AG 21-230E AGV 21-230E

AGV 21-230GE AGV 21-230GEX

......2100 W ............. 2100 W ........... 2100 W ................2100 W ...............2100 W

......1350 W ............. 1350 W ........... 1350 W ................1350 W ...............1350 W

......8500 min

-1

......... 6600 min

-1

....... 6600 min

-1

............6600 min

-1

...........6600 min

-1

........180 mm ............ 230 mm ........... 230 mm................230 mm ..............230 mm

......M 14 ................ M 14 ............... M 14 ....................M 14 ..................M 14

.........4,9 kg ................ 5,1 kg .............. 5,4 kg ...................5,4 kg ..................5,4 kg

..........94 dB(A) .......... 94 dB(A) ......... 94 dB(A) ..............94 dB(A) .............94 dB(A)

........105 dB(A) ........ 105 dB(A) ...... 105 dB(A) ............105 dB(A) ...........105 dB(A)

.........6,0 m/s

2

............ 6,0 m/s

2

........... 3,3 m/s

2

................3,3 m/s

2

..............3,3 m/s

2

.........1,5 m/s

2

............ 1,5 m/s

2

........... 1,5 m/s

2

................1,5 m/s

2

..............1,5 m/s

2

..... < 2,5 m/s

2

......... < 2,5 m/s

2

........ < 2,5 m/s

2

............ < 2,5 m/s

2

.......... < 2,5 m/s

2

.........1,5 m/s

2

............ 1,5 m/s

2

........... 1,5 m/s

2

................1,5 m/s

2

..............1,5 m/s

2

ENGLISH

TECHNICAL DATA

Angle Grinder

Rated input ....................................................................

Output ............................................................................

Max. no-load speed .......................................................

Grinding disk diameter...................................................

Thread of work spindle .................................................

Weight according EPTA-Procedure 01/2003 .................
Noise/Vibration Information

Measured values determined according to EN 60745.

Typically, the A-weighted noise levels of the

tool are:

Sound pressure level (K = 3 dB(A)) .............................

Sound power level (K = 3 dB(A)) .................................

Wear ear protection!
Total vibration values (vector sum in the three axes)

determined according to EN 60745:

Surface grinding: vibration emission value a

h

...............

Uncertainty K = ..............................................................

Disk sanding vibration emission value a

h

......................

Uncertainty K = ..............................................................

For other applications, e.g. Abrasive Cutting-Off

Operations or Wire Brushing other vibration values

could occure.

WARNING! Read all safety warnings and all instructions,

including those given in the accompanying brochure. Failure

to follow the warnings and instructions may result in electric

shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

SAFETY INSTRUCTIONS

Safety Warnings Common for Grinding, Sanding, Wire

Brushing or Abrasive Cutting-Off Operations:

a) This power tool is intended to function as a grinder,

sander, wire brush, or cut-off tool. Read all safety warnings,

instructions, illustrations and specifications provided with

this power tool. Failure to follow all instructions listed below

may result in electric shock, fire and/or serious injury.
b) This electric tool is not suitable for polishing. Using the

electric tool for purposes other than those for which it is designed

may cause dangers and injuries.
c) Do not use accessories which are not specifically

designed and recommended by the tool manufacturer. Just

because the accessory can be attached to your power tool, it

does not assure safe operation.
d) The rated speed of the accessory must be at least equal

to the maximum speed marked on the power tool.

Accessories running faster than their rated speed can break and

fly apart.
e) The outside diameter and the thickness of your accessory

must be within the capacity rating of your power tool.

Incorrectly sized accessories cannot be adequately guarded or

controlled.
f) The arbour size of wheels, flanges, backing pads or any

other accessory must properly fit the spindle of the power

tool. Accessories with arbour holes that do not match the

mounting hardware of the power tool will run out of balance,

vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use

inspect the accessory such as abrasive wheels for chips

and cracks, backing pad for cracks, tear or excess wear,

wire brush for loose or cracked wires. If power tool or

accessory is dropped, inspect for damage or install an

undamaged accessory. After inspecting and installing an

accessory, position yourself and bystanders away from the

plane of the rotating accessory and run the power tool at

maximum no-load speed for one minute. Damaged accessories

will normally break apart during this test time.
h) Wear personal protective equipment. Depending on

application, use face shield, safety goggles or safety glasses.

As appropriate, wear dust mask, hearing protectors, gloves

and shop apron capable of stopping small abrasive or

workpiece fragments. The eye protection must be capable of

stopping flying debris generated by various operations. The dust

mask or respirator must be capable of filtrating particles generated

by your operation. Prolonged exposure to high intensity noise may

cause hearing loss.
i) Keep bystanders a safe distance away from work area.

Anyone entering the work area must wear personal protective

equipment. Fragments of workpiece or of a broken accessory may

fly away and cause injury beyond immediate area of operation.
j) Hold power tool by insulated gripping surfaces only, when

performing an operation where the cutting accessory may

contact hidden wiring or its own cord. Cutting accessory

contacting a „live“ wire may make exposed metal parts of the power

tool „live“ and shock the operator.
k) Position the cord clear of the spinning accessory. If you lose

control, the cord may be cut or snagged and your hand or arm may

be pulled into the spinning accessory.
l) Never lay the power tool down until the accessory has come

to a complete stop. The spinning accessory may grab the surface

and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your side.

Accidental contact with the spinning accessory could snag your

clothing, pulling the accessory into your body.
n) Regularly clean the power tool’s air vents. The motor’s fan will

draw the dust inside the housing and excessive accumulation of

powdered metal may cause electrical hazards.

WARNING

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in

EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications,

with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over

the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is

running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories,

keep the hands warm, organisation of work patterns.

o) Do not operate the power tool near flammable materials.

Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants. Using

water or other liquid coolants may result in electrocution or shock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating

wheel, backing pad, brush or any other accessory. Pinching or

snagging causes rapid stalling of the rotating accessory which in

turn causes the uncontrolled power tool to be forced in the

direction opposite of the accessory’s rotation at the point of the

binding.
For example, if an abrasive wheel is snagged or pinched by the

workpiece, the edge of the wheel that is entering into the pinch

point can dig into the surface of the material causing the wheel

to climb out or kick out. The wheel may either jump toward or

away from the operator, depending on direction of the wheel’s

movement at the point of pinching. Abrasive wheels may also

break under these conditions.
Kickback is the result of power tool misuse and/or incorrect

operating procedures or conditions and can be avoided by taking

proper precautions as given below.
a) Maintain a firm grip on the power tool and position your

body and arm to allow you to resist kickback forces. Always

use auxiliary handle, if provided, for maximum control over

kickback or torque reaction during start-up. The operator can

control torque reactions or kickback forces, if proper precautions

are taken.
b) Never place your hand near the rotating accessory.

Accessory may kickback over your hand.
c) Do not position your body in the area where power tool

will move if kickback occurs. Kickback will propel the tool in

direction opposite to the wheel’s movement at the point of

snagging.
d) Use special care when working corners, sharp edges etc.

Avoid bouncing and snagging the accessory. Corners, sharp

edges or bouncing have a tendency to snag the rotating

accessory and cause loss of control or kickback.
e) Do not attach a saw chain, woodcarving blade or toothed

saw blade. Such blades create frequent kickback and loss of

control.

Safety Warnings Specific for Grinding and Abrasive

Cutting-Off Operations:

a) Use only wheel types that are recommended for your

power tool and the specific guard designed for the selected

wheel. Wheels for which the power tool was not designed

cannot be adequately guarded and are unsafe.
b) The guard must be securely attached to the power tool

and positioned for maximum safety, so the least amount of

wheel is exposed towards the operator. The guard helps to

protect operator from broken wheel fragments and accidental

contact with wheel.
c) Wheels must be used only for recommended applications.

For example: do not grind with the side of cut-off wheel.

Abrasive cut-off wheels are intended for peripheral grinding, side

forces applied to these wheels may cause them to shatter.
d) Always use undamaged wheel flanges that are of correct

size and shape for your selected wheel. Proper wheel flanges

support the wheel thus reducing the possibility of wheel

breakage. Flanges for cut-off wheels may be different from

grinding wheel flanges.
e) Do not use worn down wheels from larger power tools.

Wheel intended for larger power tool is not suitable for the higher

speed of a smaller tool and may burst.

Additional Safety Warnings Specific for Abrasive Cutting-Off

Operations:

a) Do not “jam” the cut-off wheel or apply excessive

pressure. Do not attempt to make an excessive depth of cut.

Overstressing the wheel increases the loading and susceptibility

to twisting or binding of the wheel in the cut and the possibility of

kickback or wheel breakage.
b) Do not position your body in line with and behind the

rotating wheel. When the wheel, at the point of operation, is

moving away from your body, the possible kickback may propel

the spinning wheel and the power tool directly at you.

c) When wheel is binding or when interrupting a cut for any

reason, switch off the power tool and hold the power tool

motionless until the wheel comes to a complete stop. Never

attempt to remove the cut-off wheel from the cut while the

wheel is in motion otherwise kickback may occur. Investigate

and take corrective action to eliminate the cause of wheel

binding.
d) Do not restart the cutting operation in the workpiece. Let

the wheel reach full speed and carefully reenter the cut. The

wheel may bind, walk up or kickback if the power tool is restarted

in the workpiece.
e) Support panels or any oversized workpiece to minimize

the risk of wheel pinching and kickback. Large workpieces

tend to sag under their own weight. Supports must be placed

under the workpiece near the line of cut and near the edge of the

workpiece on both sides of the wheel.
f) Use extra caution when making a “pocket cut” into

existing walls or other blind areas. The protruding wheel may

cut gas or water pipes, electrical wiring or objects that can cause

kickback.

Safety Warnings Specific for Sanding Operations:

a) Do not use excessively oversized sanding disc paper.

Follow manufacturers recommendations, when selecting

sanding paper. Larger sanding paper extending beyond the

sanding pad presents a laceration hazard and may cause

snagging, tearing of the disc or kickback.

Safety Warnings Specific for Wire Brushing Operations:

a) Be aware that wire bristles are thrown by the brush even

during ordinary operation. Do not overstress the wires by

applying excessive load to the brush. The wire bristles can

easily penetrate light clothing and/or skin.
b) If the use of a guard is recommended for wire brushing,

do not allow any interference of the wire wheel or brush with

the guard. Wire wheel or brush may expand in diameter due to

work load and centrifugal forces.

Appliances used at many different locations including open air

should be connected via a residual current device of 30 mA or

less.
Dust and splinters must not be removed while the machine is

running.
Only plug-in when machine is switched off.
Never reach into the danger area of the tool when it is running.
Always use the auxiliary handle.
Immediately switch off the machine in case of considerable

vibrations or if other malfunctions occur. Check the machine in

order to find out the cause.
Always use and store the grinding disks according to the

manufacturer's instructions.
When grinding metal, flying sparks are produced. Take care that

no persons are endangered. Because of the danger of fire, no

combustible materials should be located in the vicinity (spark

flight zone). Do not use dust extraction.
Due care should be taken that no sparks or sanding dust flying

from the workpiece come into contact with you.
When separating stone the guide shoe must be used!
The adjusting nut must be tightened before starting to work with

the machine.
The workpiece must be fixed if it is not heavy enough to be

steady. Never lead the workpiece to the grinding disk with your

hand.
Under extreme conditions (e.g. smooth-grinding metals with the

arbour and vulcanized fibre grinding wheel), significant

contamination can build up on the inside of the angle grinder. For

safety reasons, in such conditions the inside should be cleaned

thoroughly of metal deposits and a motor circuit-breaker must be

connected in series. If the motor circuit-breaker trips the machine

must be sent for repair.
For accessories intended to be fitted with threaded hole wheel,

ensure that the thread in the wheel is long enough to accept the

spindle length.
For cutting or separating use a closed protection cap, available

as an accessory.

ENGLISH