For technical information, visit – Wayne-Dalton THERMOSPAN 150 User Manual

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SECTIONAL DOOR SYSTEMS

PART I – GENERAL

1.01 Section Includes

A. Sectional overhead doors [manually] [motor]

operated with accessories and components.

1.02 Related Work

A. Opening preparation,miscellaneous or structural

steel work,access panels,finish or field painting

are in the scope of work of other trades and

divisions of these specifications.

1.03 Reference Standards

A. ANSI/DASMA 102-2003–American

National Standards Institute Specifications for

sectional overhead doors published by Door &

Access Systems ManufacturersAssociation

International.

B. ASTM A229 – Steel wire,oil- tempered for

mechanical springs.

C. ASTM A-653-9A – Steel sheet,zinc-coated

[galvanized] by the hot-dipped process,

commercial quality.

D. ASTM D1929 – Ignition temperature test to

determine flash and ignition temperature of

foamed plastics.

E. ASTM E84-91A – Tunnel test for flame spread

and smoke developed index.

F. ASTM E330 – Structural performance of

exterior windows,curtain walls,and doors by

uniform static air pressure difference.

G. ASTM E413-87 – Sound transmission class

acoustical performance value = 21.

H. ASTM E1332-90 – Outdoor-indoor

transmission class acoustical performance

value = 19.

I. ASTM E283-91 –Air infiltration = 0.23

CFM/FT

at 15MPH

1.04 Quality Assurance

A. Sectional overhead doors and all accessories

and components required for complete and

secure installations shall be manufactured as a

system from one manufacturer.

B. Sectional overhead doors shall be tested and

labeled certifying compliance with ASTM

D1929 and ASTM E84-91A standards.

1.05 Systems Description

A. Sectional Overhead Door: Type:

Thermospan 150 [flush]

B. Mounting:Continuous angle mounting for

[steel] [wood] jambs [bracket mount to wood]

C. Operation:[manual push-up] [chain hoist]

[motor] [motor with chain hoist]

D. Material:Galvanized steel with polyester finish paint

E. Insulation:Polyurethane

1.06 Submittals

A. Shop Drawings:Clearly indicate the following:

1. Design and installation details to withstand

standard windload.

2. All details required for complete operation

and installation.

3. Hardware locations.

4. Type of metal and finish for door sections.

5. Finish for miscellaneous components

and accessories.

B. Product Data:Indicating manufacturer’s product

data,and installation instructions.

1.07 Delivery, Handling, Storage

A. Deliver products in manufacturer’s original

containers,dry,undamaged,seals and labels intact.

B. Store and protect products in accordance with

manufacturer’s recommendations.

1.08 Warranty

A. Provide manufacturer’s standard SEVENYEAR

warranty against separation/degradation of the

polyurethane foam from the steel skin of the

panel under provisions of Section 01700.

Standard manufacturer’sTENYEAR warranty

against cracking,splitting or deterioration due to

rust-through.

PART II – PRODUCTS

2.01 Manufacturer

A. Wayne-Dalton or approved equal

Thermospan 150 insulated sectional

overhead doors of steel construction complete

as specified in this section and as manufactured

byWayne-Dalton Corp.,Mt.Hope,Ohio.

2.02 Materials

A. Door Sections:Shall be of steel/polyurethane/

steel sandwich type construction with thermal

break and calculated materials“R”-value of

14.16,in accordance with industry guidelines.

1. Exterior Skin:Structural quality,hot-dipped

galvanized steel,.022" minimum embossing,

factory finished with baked-on polyester

primer and [white] [brown] polyester finish

coats with [non-repeating random stucco

texture and

⁄

" wide pinstriping].

2. Interior Skin:Structural quality,hot-dipped,

galvanized steel,factory-finished with a

polyester primer and white finish coat.

Interior skin shall have two 1

⁄

" roll-formed

integral struts per section.

3. Ends of section shall be sealed with [16-gauge]

[18-Gauge]hot-dipped galvanized steel full-height

end caps.

4. Insulation:Cavity shall be filled with formed

in-place CFC free polyurethane core

separated by a factory extruded thermal break.

5. Insulated sections shall be tested by an I.C.B.O.

certified laboratory in accordance with

ASTM E-84-91A and shall achieve a

Flamespread Index of 10 or less,and a Smoke

Developed Index of 210 or less.

6. Insulation material shall be tested by an

I.C.B.O.certified laboratory in accordance

withASTM D-1929 and shall achieve a

minimum Flash Ignition temperature of 734

degrees F, and a minimum Self Ignition

temperature of 950 degrees F.

7. Insulated sections shall be tested and meet all

requirements of the UBC 17-5 corner burn.

B. Track: Track design shall be [standard lift]

[high lift] [vertical lift] [low headroom].Vertical

mounting angles and brackets shall be hot-dipped

galvanized.Track size shall be [2"] [3"].Vertical track

shall be graduated to provide wedge type weather-

tight closing with continuous angle mounting for

[steel] [wood] jambs,and shall be fully adjustable to

seal door at jambs.Horizontal track shall be

reinforced with continuous angle of adequate

length and gauge to help prevent deflection.

Note: Horizontal track applies to standard lift,

high lift,low headroom and

follow-the-roof designs only.

C. Hardware:Hinge and RollerAssembly:

1. Hinges and brackets shall be made from

hot-dipped,galvanized steel.

2. Track rollers shall be case-hardened inner steel races

with 10-ball [2"] [3"] rollers.

3. All factory authorized attachments shall be

made at locations indicated and reinforced with

backup plates.

D. Counterbalance:

1. Springs shall be torsion type,low-stress,

helical wound,oil-tempered spring wire to

provide minimum [10,000] [25,000][50,000]

[100,000] cycles of use,on continuous steel

[solid CRS] shaft.

2. Spring fittings and drums made of die cast,

high-strength aluminum.

3. Pre-formed galvanized steel aircraft cable shall

provide a minimum of a 5:1 safety factor.

2.03 Operation

A. Operation shall be [manual push-up] [chain hoist]

[motor] [motor with chain hoist].

Note: Manufacturer does not recommend

chain hoists or jack shaft operators on

the following track applications.

• 15" radius standard lift with roof

pitch less than 2:12

• Hi-lift less than 24"

• Hi-lift between 12" – 23" with roof

pitch less than 1:12

• Low headroom track

Special chain hoist assemblies (using a trolley

rail) are available for the above track systems.

2.04

Locks

A. Locks shall engage the right-hand vertical track

and utilize [an interior side lock]

[standard size rim cylinder].

2.05

Weatherstripping

A. Doors shall be equipped with factory-applied

co-polymer joint seals between sections

and vinyl“bulb” shaped astragal provided for

bottom section.Optional top head seal and

jamb seals are also available.

2.06

Glazing

A.Optional.

2.07 Windload

A. Windload – per DASMA 102-2003 and as required by

local codes.

PART III – EXECUTION

3.01 Installation

A. General:

1. Install doors in accordance with manufacturer’s

instructions and standards.Installation shall be

by an authorizedWayne-Dalton representative.

2. Verify that existing conditions are ready to

receive sectional overhead door work.

3. Beginning of sectional overhead door work

means acceptance of existing conditions.

B. Install door complete with necessary hardware,

jamb and head mold strips, anchors,inserts,

hangers,and equipment supports in accordance

with final shop drawings,manufacturer’s

instructions,and as specified herein.

C. Fit,align and adjust sectional overhead door

assemblies level and plumb for smooth operation.

D. Upon completion of final installation lubricate,test

and adjust doors to operate easily,free from warp,

twist or distortion and fitting for entire perimeter.

Note: Architect may consider providing a

schedule when more than one sectional

over-head door or opening type is required.

Printed in U.S.A.

Item #332535 Revised 9/2007

Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.

Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com

Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR

For technical information, visit:

www.

wayne-dalton

.com/commercial