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Quadra-Fire HUDBAY-INS 7008-115 User Manual

Page 12

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Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11

12

B. Maintenance Tasks-Service Technician

The following tasks must be performed by a qualifi ed
technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves, drop cloth and a stable
work surface.

• Inspect gasket seal and its condition.

• Inspect fi xed glass assembly for scratches and nicks that

can lead to breakage when exposed to heat.

• Confi rm there is no damage to glass or glass frame.

Replace as necessary.

• Verify that fi xed glass assembly is properly retained and

attachment components are intact and not damaged.
Replace as necessary.

Logs

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves.

• Inspect for damaged or missing logs. Replace as necessary.

Refer to Section 12 for log placement instructions.

• Verify correct log placement and no fl ame impingement

causing sooting. Correct as necessary.

Firebox

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.

• Inspect for paint condition, warped surfaces, corrosion

or perforation. Sand and repaint as necessary.

• Replace appliance if fi rebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust
cloths

• Vacuum and wipe out dust, cobwebs, debris or pet hair.

Use caution when cleaning these areas. Screw tips that
have penetrated the sheet metal are sharp and should
be avoided.

• Remove all foreign objects.

• Verify unobstructed air circulation.

Figure 3.1 Standing Pilot Flame Patterns

Burner Ignition and Operation

Frequency: Annually

By: Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a
manometer.

• Verify burner is properly secured and aligned with pilot

or igniter.

• Clean off burner top, inspect for plugged ports, corrosion

or deterioration. Replace burner if necessary.

• Replace Glowing embers with new dime-size pieces.

DO NOT block ports or obstruct lighting paths. Refer to
Section 12 for proper ember placement.

• Check for smooth lighting and ignition carryover to all

ports. Verify that there is no ignition delay.

• Inspect for lifting or other fl ame problems.

• Verify air shutter setting is correct. See Section 12 for

required air shutter setting. Verify air shutter is clear of
dust and debris.

• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce

size is correct. See Service Parts List for proper orifi ce
sizing.

• Verify manifold and inlet pressures. Adjust regulator as

required.

• Inspect pilot fl ame pattern and strength. See Figure 3.1

for proper pilot fl ame pattern. Clean or replace orifi ce
spud as necessary.

• Inspect thermocouple/thermopile for soot, corrosion and

deterioration. Polish with fi ne steel wool or replace as
required.

• Verify thermocouple/thermopile millivolt output. Replace

pilot as necessary.