Polaris Sportsman 9922245 - Manual (Page 65)

61
MAINTENANCE
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
X
E
Air filter,
main element
- Weekly - Inspect; replace as needed
X
Q
Brake pad wear 10 H Monthly 100 (160) Inspect periodically
Battery 20 H Monthly 200 (320) Check terminals; clean; test
X Front gearcase oil
(if equipped)
25 H Monthly 250 (400) Inspect level; change yearly
X Transmission oil 25 H Monthly 250 (400) Inspect level; change yearly
X
E
Engine breather
filter (if equipped)
25 H Monthly 250 (400) Inspect; clean if needed
X General
lubrication
50 H 3 M 500 (800) Lubricate all fittings, pivots,
cables, etc.
Carburetor float
bowl
50 H 6 M 500 (800) Drain bowl periodically and
prior to storage
Q
E
Throttle Cable/
ETC Switch
50 H 6 M 500 (800) Inspect; adjust; lubricate;
replace if necessary
Q
E
Choke cable 50 H 6 M 500 (800) Inspect; adjust; lubricate;
replace if necessary
E Carburetor air
intake ducts/flange
50 H 6 M 500 (800 Inspect duct for proper seal-
ing/air leaks
Drive belt 50 H 6 M 500 (800) Inspect; adjust; replace as
needed
Cooling system
(if applicable)
50 H 6 M 1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
X Engine oil change 100 H 6 M 1000 (1600) Perform a break-in oil change
at 20 hours
X Oil filter change 100 H 6 M 1000 (1600) Replace with oil change
X Oil tank vent hose
(if equipped)
100 H 6 M 1000 (1600) Inspect routing, condition
Q
E
Valve clearance 100 H 12 M 1000 (1600) Inspect; adjust
Q
E
Fuel system/filter 100 H 12 M 1000 (1600) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years