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Powermatic 60HH User Manual

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Table of Contents

Warranty and Service .............................................................................................................................. 2

Table of Contents .................................................................................................................................... 3

Warning................................................................................................................................................... 4

Introduction ............................................................................................................................................. 6

Specifications .......................................................................................................................................... 6

Features and Terminology - 60C and 60HH Jointers................................................................................ 7

Unpacking ............................................................................................................................................... 8

Assembly ................................................................................................................................................ 9

Assembling Jointer to Stand................................................................................................................. 9

Cutterhead Guard ................................................................................................................................ 9

Aligning Pulleys.................................................................................................................................. 10

Installing Drive Belt ............................................................................................................................ 10

Installing Belt Guard and Door............................................................................................................ 11

Installing Switch Arm.......................................................................................................................... 11

Installing Dust Chute.......................................................................................................................... 11

Installing Fence Handwheel ............................................................................................................... 12

Knife Gauge Assembly (model 60C only) ........................................................................................... 12

Storing the Push Blocks ..................................................................................................................... 12

Electrical Connections ........................................................................................................................... 12

Extension Cords................................................................................................................................. 14

Adjustments .......................................................................................................................................... 14

Installing and Adjusting Knives (Straight Cutterhead only) .................................................................. 14

Replacing and Rotating Knife Inserts (Helical Cutterhead Only).......................................................... 16

Leveling Tables.................................................................................................................................. 17

Adjusting Depth of Cut ....................................................................................................................... 18

Infeed Table Travel Limiter................................................................................................................. 18

Setting Outfeed Table ........................................................................................................................ 18

Spring Cutting.................................................................................................................................... 19

Fence Movement ............................................................................................................................... 19

Fence Stops....................................................................................................................................... 20

Operating Controls ................................................................................................................................ 21

Basic Jointer Operation ......................................................................................................................... 22

Jointing Short or Thin Work................................................................................................................ 22

Direction of Grain............................................................................................................................... 22

Hand Placement ................................................................................................................................ 22

Surfacing ........................................................................................................................................... 22

Jointing Warped Surfaces .................................................................................................................. 23

Edge Jointing ..................................................................................................................................... 23

Beveling............................................................................................................................................. 23

Skewing (Shear Cutting) .................................................................................................................... 24

Taper Cuts......................................................................................................................................... 24

Rabbeting .......................................................................................................................................... 25

Maintenance.......................................................................................................................................... 25

Sharpening Knives (model 60C only) ................................................................................................. 26

Cutterhead Maintenance .................................................................................................................... 26

Table Removal................................................................................................................................... 27

Troubleshooting – Mechanical and Electrical Problems.......................................................................... 28

Troubleshooting – Operating Problems.................................................................................................. 30

Replacement Parts ................................................................................................................................ 31

Parts List: Base Assembly (60C and 60HH) ....................................................................................... 31

Base Assembly (60C and 60HH)........................................................................................................ 33

Parts List: Fence Assembly (60C and 60HH)...................................................................................... 34

Fence Assembly (60C and 60HH) ...................................................................................................... 35

Parts List: Straight Cutterhead Assembly (60C only)........................................................................... 36

Parts List: Helical Cutterhead Assembly (60HH only).......................................................................... 37

Parts List: Stand Assembly (60C and 60HH) ...................................................................................... 38

Electrical Connections – Single Phase, 230 Volt .................................................................................... 40

Electrical Connections – 3 Phase, 230 Volt............................................................................................ 41

Electrical Connections – 3 Phase, 460 Volt............................................................................................ 42

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