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Maintenance, Periodic maintenance chart – Polaris Sportsman 9920630 User Manual

Page 81

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81

MAINTENANCE

Periodic Maintenance Chart

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours Calendar

Miles

(Km)

X

E

Air filter,

main element

-

Weekly

-

Inspect; replace as needed

Recoil housing

(if applicable)

-

Weekly

-

Drain water as needed,

check often if operating in wet

conditions

X

Q

Brake pad wear

10 H

Monthly

100 (160)

Inspect periodically

Battery

20 H

Monthly

200 (320)

Check terminals; clean; test

X

Rear gearcase oil

(if equipped)

25 H

Monthly

250 (400)

Inspect level; change yearly

X

Transmission oil

25 H

Monthly

250 (400)

Inspect level; change yearly

X

Demand drive fluid

25 H

Monthly

250 (400)

Inspect level; change yearly

X

E

Engine breather

filter (if equipped)

25 H

Monthly

250 (400)

Inspect; clean if needed

X

General

lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots,

cables, etc.

Shift linkage

50 H

6 M

500 (800)

Inspect, lubricate

Q

Steering

50 H

6 M

500 (800)

Lubricate

X

Front suspension

50 H

6 M

500 (800)

Lubricate

X

Rear suspension

50 H

6 M

500 (800)

Lubricate

Q

E

Throttle Cable/

ETC Switch

50 H

6 M

500 (800)

Inspect; adjust; lubricate;

replace if necessary

E Throttle Body

Intake Duct

50 H

6 M

500 (800)

Inspect duct for proper seal-

ing/air leaks

Drive belt

50 H

6 M

500 (800)

Inspect; adjust; replace as

needed

Cooling system

(if applicable)

50 H

6 M

1000 (1600) Inspect coolant strength

seasonally; pressure test

system yearly

X

Engine oil change

100 H

6 M

1000 (1600) Perform a break-in oil change

at one month

X

Oil filter change

100 H

6 M

1000 (1600) Replace with oil change

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