Maintenance, Oil and filter change – Polaris Sportsman 9921825 User Manual
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MAINTENANCE
Oil and Filter Change
Always change the oil and filter at the intervals outlined in the Periodic
Maintenance Chart beginning on page 62. Always change the oil filter
whenever changing oil.
1. Position the vehicle on a level surface.
2. Start the engine. Allow it to idle for two to three minutes.
3. Stop the engine.
4. Clean the area around the drain
plug.
5. Place a drain pan under the oil
tank.
6. Remove the drain plug. Allow
the oil to drain completely.
CAUTION! Hot oil can cause burns to
skin. Do not allow hot oil to contact skin.
7. Install a new sealing washer on
the drain plug. The sealing sur-
faces on drain plug and crank-
case should be clean and free of
burrs, nicks or scratches.
8. Reinstall the drain plug. Torque
to 14-17 ft. lbs. (19-23 Nm).
9. Disconnect the lower oil deliv-
ery hose and remove the screen
fitting from the oil tank. Clean
the fitting. The fitting threads must be sealed with LOCTITE PST
505 or PTFE seal tape.
10. Reinstall the screen fitting and rotate the fitting clockwise a mini-
mum of 2 1/2 turns into the tank threads. Continue to rotate the fit-
ting until the nipple of the fitting aligns with the mark on the tank.
Do not over-tighten. Maximum torque for the screen fitting is 25 ft.
lbs. (34 Nm).
11. Reattach the oil line.
Drain
Plug
Screen
Fitting
New Sealing Washer
Alignment Mark
- 2012 ATV Sportsman 400 HO 2012 ATV Sportsman 500 HO 2011 ATV Sportsman 400 HO 2011 ATV Sportsman 500 HO Sportsman 9922247 Sportsman 500 HO 2011 ATV Sportsman 800 EFI Sportsman 9921828 Sportsman 9922249 2010 ATV Scrambler 4x4 Scrambler 9921777 Scrambler 9922461 2012 ATV Scrambler 4x4 Sportsman 9921822 2011 ATV Sportsman Big Boss 6x6 Sportsman 800 Big Boss Sportsman 800 6X6 2012 ATV Sportsman Big Boss 6x6 Sportsman 9922233 Sportsman BIG BOSS 6X6 800 EFI Sportsman BIG BOSS 6x6 2013 ATV Sportsman Forest 800 6x6 INTL 2013 ATV Sportsman Big Boss 6x6 Sportsman 9922452 2011 ATV Sportsman 550 2011 ATV Sportsman 550 EPS 2011 ATV Sportsman XP 850 2011 ATV Sportsman XP 850 EPS 2012 ATV Sporstman 550 2012 ATV Sporstman 550 EPS 2012 ATV Sporstman XP 850 2012 ATV Sporstman XP 850 EPS 2013 ATV Sportsman 550 2013 ATV Sportsman 550 EPS 2013 ATV Sportsman XP 850 2013 ATV Sportsman XP 850 EPS 2013 ATV Scrambler XP 850 2013 ATV Scrambler XP 850 EPS 2011 ATV Sportsman Touring 500 HO 2013 ATV Sportsman Touring 500 HO 2009 ATV Sportsman X2 500 EFI Sportsman 800 X2 Sporstman 9921845 Sportsman 500 X2 Sportsman Touring 500 HO Sportsman 9922237 Sportsman 550 EFI Sportsman 550 X2 Sportsman 9922051 Sportsman 550 Touring EPS Sportsman 850 Touring EPS 2011 ATV Sportsman X2 550 2011 ATV Sportsman X2 850 2012 ATV Sportsman X2 550 Sportsman 850 XP Sportsman 9921973 Sportsman 550 XP EPS Sportsman 9922242 2013 ATV Sportsman 400 HO 2013 ATV Sportsman 500 HO Sportsman 9921818