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Maintenance and lubrication, Oil and filter change, Gearcase specification chart – Polaris Magnum 330 2x4 User Manual

Page 79

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MAINTENANCE AND LUBRICATION

Oil and Filter Change

5. Place a drain pan beneath the engine crankcase and remove the

drain plug.

6. Allow the oil to drain completely.
7. Install a new sealing washer on the drain plug.

NOTE: The sealing surfaces on the drain plug and crankcase should

be clean and free of burrs, nicks or scratches.

8. Reinstall the drain plug and torque to 14 ft. lbs. (19 Nm).
9. Place shop towels beneath the oil filter. Using an oil filter wrench,

turn the filter counterclockwise to remove.

10. Using a clean, dry cloth, clean the filter sealing surface on the

crankcase.

11. Lubricate the gasket on the new filter with a film of engine oil.

Check to make sure the gasket is in good condition.

12. Install the new filter and turn by hand until the filter gasket

contacts the sealing surface, then turn and additional 1/2 turn.

13. Remove the dipstick and fill the sump with the recommended oil.

Refer to the specifications section beginning on page 109 for

capacities.

14. Place the gear selector in PARK and lock the parking brake.
15. Start the engine and let it idle for one to two minutes. Stop the

engine and inspect for leaks.

16. Recheck the oil level and add oil as necessary to bring the level to

the upper mark on the dipstick.

17. Dispose of used filter and oil properly.

Gearcase Specification Chart

Gearcase

Lubricant

Capacity

Fill Plug

Torque

Drain Plug

Torque

Transmission

Premium AGL Synthetic

Gearcase Lubricant

13.5 oz.

(400 ml)

14 ft. lbs.

(19 Nm)

14 ft. lbs.

(19 Nm)

Front Gearcase

Premium Demand Drive

Hub Fluid

5 oz.

(148 ml)

8-10 ft. lbs.

(11-13 Nm)

11 ft. lbs.

(15 Nm)

Rear Gearcase

Premium ATV Angle

Drive Fluid

10 oz.

(300 ml)

14 ft. lbs.

(19 Nm)

14 ft. lbs.

(19 Nm)

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