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Maintenance, Throttle system, Warning – Polaris 500 User Manual

Page 82

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MAINTENANCE

Throttle System

Throttle Freeplay

If the throttle pedal has excessive

play due to cable stretch or mis-

adjustment, it will cause a delay

in throttle response, especially at

low engine speed. The throttle

may also not open fully. If the

throttle pedal has no freeplay, the

throttle may be hard to control,

and the idle speed may be erratic.
Check the throttle pedal freeplay

at the intervals outlined in the

Periodic Maintenance Chart

beginning on page 52. Adjust the

freeplay if necessary.

Throttle Freeplay Inspection

1. Engage the park brake. Shift the transmission to neutral.
2. Apply the brakes. Start the engine. Allow it to warm up thoroughly.
3. Measure the distance the throttle pedal moves before the engine

begins to pick up speed. Freeplay should be 1/16 to 1/8 inches (1.6-

3.2 mm).

WARNING

Failure to check or maintain proper operation of the throttle system can result

in an accident and lead to serious injury or death if the throttle pedal sticks

during operation.
Always check the pedal for free movement and return before starting the

engine and occasionally during operation. Never start or operate this vehicle

if it has a sticking or improperly operating throttle pedal. Immediately contact

your dealer for service if throttle problems arise.

Throttle

Pedal

Park

Brake